SIPLACE X4 S micron X4i S micron.pdf - 第23页

23 Component feeding Component trolley X Component trolley X The SIPLACE X component trolleys are independe nt and easily maneuverable mod- ules. Four compo nent trol- leys, each with 40 tracks, can be docked onto SIPLAC…

Smart Pin Support

General

Wide boards tend to deflect

during placement such that,

under certain circumstances,

the components can no lon-

ger be placed with the

desired accuracy. Highly

curved PCBs also affect the

placement accuracy. This

problem can be easily recti-

fied by fitting support pins on

the lifting table. The use of

Smart Pin Support enables

you to reduce the number of

feeder locations by a maxi-

mum of 6 locations. It may

also be necessary to use

double setup of components.

This is undertaken automati-

cally by the programming

system.

Smart Pin Support

The support pins are auto-

matically placed on the lifting

table with the help of the

Smart Pin Support option.

A gripper unit is used to pick

the support pins up from spe-

cial magazines and place

them in the prescribed posi-

tions.

Before a Smart Support pin

is placed, the position is

cleaned of any contaminants

with a gentle blast of air. In

addition, the correct position-

ing of the support pin is

checked after its placement,

with the PCB camera.

Magazine

There are two different mag-

azines available for auto-

matic changeover of max. 5

or max. 10 support pins in the

various machine configura-

tions. These magazines are

fixed to a magazine holder

and are fitted to the COT

insert.

Programming

The positions of the support

pins in the machine can be

defined for each board side,

in the SIPLACE Pro Board

Editor.

A 3D image of the board and

the support pins allows you

to recognize and prevent any

collision risks between the

support pin and the compo-

nents, even for stepped

transportation of boards with

excess length.

Double setup of components

may be necessary in the

SIPLACE X-Series S,

depending on the board

design and line layout.

SIPLACE Pro takes this into

account automatically.

Gripper unit

Support pin

Magazine W5

Magazine Q 10

Component feeding

Component trolley X

The SIPLACE X component

trolleys are independent and

easily maneuverable mod-

ules. Four component trol-

leys, each with 40 tracks, can

be docked onto SIPLACE X

machines. The tape reels are

taken up into the tape con-

tainer of the component trol-

ley. A cutting device on the

machine automatically cuts

up the used tape material.

The component trolleys can

be set up directly on the

machine or at an external

setup area with feeder mod-

ules. The benefits of offline

setup are that the configura-

tions can be prepared with-

out stopping the line.

This allows the setup to be

changed very quickly, using

the changeover table princi-

ple, to rapidly change the

component trolleys.

The SIPLACE X component

trolleys also support fast set-

ting up and tearing down of

feeder modules even during

the placement process.

Tapes can be spliced without

stopping the machine.

For safety reasons, unoccu-

pied locations are fitted with

so-called dummy feeder

modules.

Component trolley X

Tape container

Waste container for remaining empty tape

Changeover table

Component supply Tracks occupied

4 component trolleys X on the SIPLACE X2 S / X3 S / X4 S

4 component trolleys X on the SIPLACE X4i S:

160 feeder modules, each with 8 mm X

148 feeder modules, each with 8 mm X

Tape reel diameter

Standard

Maximum

To 432 mm (17")

483 mm (19")

Component trolley changeover time < 1 minute

Alternative feeder modules with adapter X Tape feeder modules, reject conveyors,

stick magazine and label presenters.

Component feeding

SIPLACE SmartFeeder X

are intelligent tape feeder

modules for flexible produc-

tion environments, which

simplify upgrading and con-

version tasks considerably.

Since all SIPLACE Smart-

Feeder X support tape splic-

ing as a standard, this

prevents machine stoppages

when refilling.

The benefits at a glance:

Conversion-friendly

• Omega profiles on the

tape feeder module and

table facilitate safe and

reliable upgrading and

conversion of tape feeder

modules during ongoing

production.

Robust

• Brushless motors extend

the service life of the

SIPLACE SmartFeeder X.

Intelligent

• A unique ID ensures a pre-

cise assignment of the

component to the

SIPLACE SmartFeeder X.

This makes reliable setup

verification very simple.

• Component pitch, feeder

speed and other functions

are automatically set

when the setup program is

downloaded.

High feeding accuracy

• Closed loop control path

measurement ensures

highly accurate compo-

nent feeding, even for

0201 (metric) placements

with standard feeders.

Operator-friendly

• Contactless data and

power transmission make

it easier to attach/remove

the SIPLACE SmartFeed-

er X

• A multicolor status display

signals the operating sta-

tuses of the SIPLACE

SmartFeeder X.

Technical data

SIPLACE SmartFeeder X

L x H

[mm]

Width

[mm]

Loca-

tion

Transport

increment

[mm]

Max. tape

height

[mm]

SIPLACE SmartFeeder 4 mm X 587x200 10.8 1 1 1.1

SIPLACE SmartFeeder 8 mm X 587x200 10.8 1 1/2/4/8 3.5

SIPLACE SmartFeeder 2x8 mm X 587x200 22.9 2 1/2/4/8 3.5

SIPLACE SmartFeeder 12 mm X 587x200 22,6 2 4 - 16

SIPLACE SmartFeeder 16 mm X 587x200 22,6 2 4 - 20

SIPLACE SmartFeeder 24 mm X 587x200 34,4 3 4 - 32

SIPLACE SmartFeeder 32 mm X 587x200 46,2 4 4 - 40

SIPLACE SmartFeeder 44 mm X 587x200 58,0 5 4 - 52

SIPLACE SmartFeeder 56 mm X 587x200 69.8 6 4 - 64

SIPLACE SmartFeeder 72 mm X 587x200 81,6 7 4 - 80

SIPLACE SmartFeeder 88 mm X 587x200 105.2 9 4 - 96

SIPLACE SmartFeeder 104 mm X 587x200 128,9 11 4 - 96

Tape reels 178 to 330.2 mm in diameter (7" - 13")

Changeover time ≤ 8 s

a) In 4mm steps