JM-50_OPE.pdf - 第10页
第 5 章 故障排除 ································································································ ············· 5-1 5-1 贴片偏移 ···················· ································································…
3-2-11 台架升降机 ··································································································· 3-19
3-2-12 OCC（偏光滤光片） ························································································ 3-20
3-2-13 风扇马达过滤器 ····························································································· 3-21
3-2-14 3D 传感器盖罩玻璃 ························································································· 3-22
3-2-15 管脚矫正单元 ································································································ 3-22
3-2-16 多针引脚矫正单元 ····················································································· 3-23
3-3 注油 ··················································································································· 3-24
3-3-1 XY 轴直动单元 ································································································· 3-24
3-3-2 X/Y 轴滚珠丝杠 ······························································································· 3-25
3-3-3 传送螺旋轴 ····································································································· 3-26
3-3-4 传送导轴 ········································································································ 3-26
3-3-5 驱动轴 ··········································································································· 3-26
3-3-6 滚珠丝杠和花键轴···························································································· 3-27
3-3-7 统一更换台车 ·································································································· 3-28
3-3-8 台架升降机 ····································································································· 3-28
3-3-9 CY 轴 ············································································································· 3-29
3-4 消耗品列表 ·········································································································· 3-30
3-5 推荐定期更换部件 ································································································· 3-30
3-6 使用润滑油、油 ···································································································· 3-30
第 4 章 生产时的错误处理/暂停··························································································· 4-1
4-1 发生错误 ··············································································································· 4-1
发生时的概要 ····································································································4-1
显示 ················································································································4-1
跟踪 ················································································································4-3
详细信息 ··········································································································4-3
4-2 无元件 ·················································································································· 4-5
发生时的概要 ····································································································4-5
显示 ················································································································4-6
重新开始模式 ····································································································4-7
无元件时的跟踪·································································································4-8
4-3 标记识别错误 ········································································································· 4-8
发生时的概要 ····································································································4-8
显示 ················································································································4-9
选择重新生产 ·································································································· 4-10
4-4 打开安全盖（安全罩） ··························································································· 4-11
4-5 供料器台架下降 ···································································································· 4-12
4-6 送料器浮动检测 ···································································································· 4-12
4-7 保护元件 ············································································································· 4-13
4-8 暂停时的无元件补满功能 ························································································ 4-15
4-9 生产开始时的检查 ································································································· 4-16
使用插入异常检测时 ························································································ 4-17
4-10 循环停止 ············································································································ 4-18
4-11 带回元件发生错误 ································································································ 4-18
4-12 引脚（管脚）的长度不同(元件用尽) ········································································ 4-19
4-13 识别结果显示功能································································································ 4-20
插入可能元件判定范围外(异元件) ······································································ 4-20
引脚矫正失败 ································································································ 4-22
4-14 图像识别异常 ······································································································ 4-27
发生图像识别异常 ·························································································· 4-27
图像识别错误详细情报的内容 ··········································································· 4-31
第 5 章 故障排除 ············································································································· 5-1
5-1 贴片偏移 ··············································································································· 5-1
5-1-1 整个基板发生贴片偏移(每个基板都反复出现) ·························································5-1
5-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。 ·············································5-2
5-1-3 仅基板的一部分发生贴片偏移 ··············································································5-3
5-1-4 仅特定的元件发生贴片偏移 ·················································································5-3
5-1-5 贴片角度偏差 ····································································································5-4
5-2 其它 ····················································································································· 5-5
5-2-1 启动 START/停止 STOP 开关不起作用 ······································································5-5
5-2-2 不能浏览数据库·································································································5-5
5-2-3 对已执行过优化的程序再次实施优化后，原设置的送料器配置出现变化。或者想要改变原有送
料器配置，但即使进行优化,也不能优化。 ······································································5-5
5-2-4 贴片点超出基板(或电路) ····················································································5-5
5-2-5 无法测定元件 ····································································································5-6
5-2-6 不能吸取 MTS/DTS/托盘支座供应的元件 ··································································5-6
5-2-7 不能同时吸取 ····································································································5-6
5-2-8 如果是连接器的情况下，定心时元件碰到激光单元 ···················································5-6
5-3 图像错误详细情况 ··································································································· 5-7
5-3-1 图像错误的表示·································································································5-7
5-3-2 标记识别错误的情况 ··························································································5-7
5-3-3 通用图形元件(球元件／外形元件)识别错误的情况 ···················································5-8
5-4 维护日志 ············································································································· 5-10
5-4-1 取得随机日志 ·································································································· 5-10
5-4-2 取得维护日志 ·································································································· 5-11
操作手册
1-1
第1章 装置概要
1-1 本装置概要
1-1-1 前言
JM-50 在降低成本的同时保持了 JM-100 的插入元件实装功能，该机型还提升了对元件供给装置以及
小型卡盘吸嘴的对应能力。
对应的元件供给装置有径向供料器、轴向供料器、料管供料器、矩阵托盘服务器等诸多种类，可以根
据生产条件选择最佳的供给装置。
将 JM-100 所采用的带上下一体驱动功能的并列 8 吸嘴贴片头的数量减少为 4 个，采用并列 4 吸嘴贴
片头，与 JM-100 同样从小型元件到大型元件无需更换贴片头，并且可以根据元件高度，以最短的贴
片头动作完成元件实装。
插入错误检测功能还可以防止珍贵的基板和元件遭受损坏。
对应的基板尺寸，为最小 50mm×50mm ～ 最大 800mm×360mm。
1-1-2 关于标记
● 菜单、命令等用括弧「 」标记。
菜单名连续时用 “/” 标记。
例：「文件」/「打开」
● 固有名词用括弧“ ”标记。
● 按键用[ ]标记。
例：[ESC]、[ENTER]
● 手册名用『 』标记。
例 ：『 JM-100 使用说明书』
● 多个有关联的名称用“/”标记，文字共同部分省略。
例：Windows 7 及 Windows 10 → Windows 7 / 10
1-1-3 本书的构成
● 第 1 章 设备的概要
对本设备的构成及概要，进行介绍。
● 第 2 章 作业步骤
对从接通电源到生产的流程，进行说明。
● 第 3 章 生产时的各项处理
对生产时发生频度较高的各种错误、原因、对策方法，进行说明。
● 第 4 章 生产时的错误处理/暂停
本节就生产中发生错误时的处理，以及暂停后的处理进行说明。
● 第 5 章 故障排除
元件的贴片位置偏移、贴片角度偏移等的处理方法。
本书是 JM-100 设备的生产操作入门书。
本书未刊载的内容，请参见附件 CD『JM-100 使用说明书』。