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PREVENTI VE MAINTE NANCE MONTH LY MAINT ENAN CE 33.22 Technical Reference Manual Chapter Issue 6 Oct 06 Month April Mai ntenance Procedure Full QC Ca lc Performance Check Fill out det ails: SPC Alignment Check and Machin…
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 6 Oct 06 Technical Reference Manual 33.21
Rail System Tick
Inspect wiring connections and pneumatic pipes.
Check the linear bearing guides for contamination.
Check the board clamp condition for damage.
Check the board clamp bearings operate smoothly.
Check the belts for wear, ensure no slippage.
Check the belt joint condition.
Check the condition of the rail lift pillars and anvils.
Check the condition of the rails for wear.
Cycle the rails ensuring smooth travel over entire travel.
Check the rails reach the minimum width setting.
Check the rail width setting, use setting plate 140403.
Check the belt tension is correct.
Check the rails for parallelism.
Check the rail to table height setting.
Summary/Remarks
Signed: Date:
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
33.22 Technical Reference Manual Chapter Issue 6 Oct 06
Month April Maintenance Procedure
Full QC Calc
Performance Check
Fill out details: SPC Alignment Check and Machine Cycle Count at the start of
this section. Perform 100 cycles.
Software
Monthly Maintenance
Software Check Record Tick
Check the date and time settings.
Check the software loaded and options.
Check the software version is the latest issue.
View Event Log Tick
Check for initialisation errors.
Check for screen position errors (31210, 31211, 31212).
Check for camera errors (31207, 31208).
Under Screen Cleaner (USC) (if fitted) Tick
Check that the paper feed mechanism operates correctly (Blue and Cyclone).
Check the oscillation motor moves the cleaner mechanism back and forth (Cyclone and Vortex).
Check the condition of the squeegee blades (Blue).
Check that the cleaner mechanism raises and lowers smoothly.
Check the screen cleaner height.
Check that the solvent dispenses and it is at a suitable pressure.
Check that solvent dispenses evenly across the paper or cassette.
Check the condition of all hoses and connections.
Check the correct operation of the vacuum filtration unit.
Perform a USC cycle and confirm correct operation.
Environmental Control Module (if fitted) Tick
Inspect the air filters clean/replace (as detailed in the equipment manual).
Check for leakage in the system.
Check the system holds the temperature (as described in the equipment manual).
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 6 Oct 06 Technical Reference Manual 33.23
NOTE
Due to extended SPC checks (100 Cycles) the Monthly Hardware Check is not
included in Aprils’ schedule.
General Maintenance Tick
Check the condition of the board clamps.
Cycle the board clamps ensure that clamping and release is smooth.
Cycle the Test 265test 1 board on the transport rails ensure smooth operation.
Clean the table top of paste and debris, apply a wipe of light oil.
Clean the transport rails of paste and debris.
Inspect tooling pins/assemblies/modules for wear, replace any formflex tooling modules leaking excessively.
Inspect the air filters and clean/recommend replacement.
Summary/Remarks
Signed: Date: