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PREVENTI VE MAINTENA NCE INTR ODUC TION Chapter Issue 6 Oct 06 Technical Reference Manual 33.3 INTRODUCTION Philosophy Recommended Preventive Main tenance (PM) is to be performed daily and monthly as defined i n the prog…

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PREVENTIVE MAINTENANCE
MACHINE INFORMATION
33.2 Technical Reference Manual Chapter Issue 6 Oct 06
PREVENTIVE MAINTENANCE
INTRODUCTION
Chapter Issue 6 Oct 06 Technical Reference Manual 33.3
INTRODUCTION
Philosophy Recommended Preventive Maintenance (PM) is to be performed daily and
monthly as defined in the programme.
If any items or parts are found to be defective, please contact your local DEK
agent.
The PM must be adhered to in the order that it has been presented.
The plan follows the same procedures employed in the DEK Equipment Utiliza-
tion Programme (EUP), information has been reproduced here as a guide for
customers who wish to develop a comparable programme that conforms to the
DEK standard. For more information on how to obtain the DEK EUP please
contact your local DEK agent for details.
The Preventive
Maintenance
Schedule
Each process of the service programme is only described in enough detail to
act as guidance to those DEK authorized personnel using it.
The daily schedule can be performed by a suitably trained operator, the tasks
should take approximately 15 minutes.
The monthly schedule consists of two modules each taking approximately 2
hours to complete. These modules are to be carried out by DEK authorized
personnel who have successfully completed the DEK Maintenance Course.
Information in this chapter can be photocopied or if accessed via the Internet,
downloaded for printing. The pages which are reproduced can be stored away
as the PM record of the machines’ service history.
Material Safety
Data Sheets
Material Safety Data Sheets (MSDS) listing the health and safety aspects
applicable to consumables such as cleaning materials, oils and greases are
available on request from the purchase source.
If difficulty is experienced in obtaining any MSDS, assistance is available from
DEK.
Contact your local DEK agent.
Disposal of Waste
Materials
All waste materials including fluids and contaminated materials must be dis-
posed of in accordance with national, federal or local legislation.
Warranty Compliance with the preventive maintenance procedures described in this
chapter is an essential element of the machine warranty policy as defined in the
‘DEK Standard Warranty Statement’.
PREVENTIVE MAINTENANCE
DEK PART NUMBERS
33.4 Technical Reference Manual Chapter Issue 6 Oct 06
DEK PART NUMBERS
Cleansing and
Lubrication
Lubrication Chart
Vacuum Filters
Description DEK Part Number
IPA Impregnated Wipes 141150
IPA Impregnated Swabs 141151
THK AFB Grease 141146
Aeroshell 5 Grease 115290
Light Grease 120011
Light Oil 120008
Module Description DEK Part Number (Lubricant)
Camera X and Y Linear Bearing Guide Rails 141146
Omni Track Bearings 120011
Paste Dispenser Linear Bearing Guide Rail 141146
Print Carriage Linear Bearing Guide Rails 141146
ProFlow Linear Bearing Guide Rails 141146
Rail System Linear Bearing Guide Rails 141146
Rising Table Ballscrew 141146
Screen Actuator Bearings 120011
Screen Actuator Striker Plates 120011
Squeegee Spindle Shafts 141146
Squeegee Leadscrews and Supernuts 115290
Transport Rail Ballscrews 141146
Description DEK Part Number
VF35i Carbon Filter 173357
VF35i Standard Pre-Filter 173358
VF35i HEPA Pre-Filter (cleanroom use) 173359
VF35i Filter Kit (1 X 173357 and 1 X 173358) 173373
VF35i Filter Kit (1 X 173357 and 1 X 173359) 173374
VF25 Carbon Filter 163552
VF25 Standard Pre-Filter 163551
VF25 Filter Kit (1 X 163552 and 1 X 163551) 173102
VF10 HDPE Foam Filter (pack of 3) 187871