Vision_Series_EN.pdf - 第23页

23 VXP+ V ac VXP+ VXS VXC TRANSPORT SY STEM Mesh belt     Single lane     Dual lane     Multi track     Quad lane     RESIDUE MANAGEMENT Cold condensation with cooler/lter units only nitro systems  …

KIC - Proling

Prole Creator

The proling module from KIC enables detailed prole

creation for new products. It’s relatively easy to set up in just

a few steps. The settings are saved as reference values for

other applications. On the basis of these values, the system

is capable of making temperature suggestions for similar

product lines. If the same product is manufactured again at

a later point in time, and if something has been changed in

the system, no problem. The controller precisely duplicates

the preset conditions, or displays the differences.

The Prole Creator is computer simulation software which

calculates the ideal recipe. It allows you to save time and

money and avoids mismatch and damage in your process. It

eliminates the need to “guess” and guides you to get into the

right direction without going backward and forward. Setting

the right parameters by adjusting zone temperature and con-

veyor speed will produce a thermal prole which matches

your product process window.

tured within the parameters specied. Cost savings can be

achieved through reductions in follow-up work and better

system utilisation.

› Process traceability for each individual

circuit board

› Data management for reflow quality and throughput

› Reduced production costs

› Process quality control

› Automated, continuous profile processing

The RPI (Reflow Process Inspection) supplies information

on an ongoing basis as to the extent that the reflow prole

corresponds to the required specications. It also assists in

the optimum prole creation using existing solder paste and

reflow oven specications, but allowing the creation of own

soldering joint and component specications. The prole

overview together with the service and production data are

reported to the line manager (either on the system or with

remote connection to every linked PC) in order to ensure as

efcient an operation as possible. The RPI improves produc-

tion quality by ensuring that every circuit board is manufac-

RPI

VXP+

Vac

VXP+ VXS

VXP+

SLOPE

PEAK

TAL

SOAK

20 %

40 %

60 %

80 %

100 %

The optimal reow prole

The basis for reliable solder joints

VisionX-Series | Profiling

VXP+ Vac VXP+ VXS VXC

TRANSPORT SYSTEM

Mesh belt

   

Single lane

   

Dual lane

   

Multi track

   

Quad lane

   

RESIDUE MANAGEMENT

Cold condensation with cooler/lter units

only nitro systems

   

Pyrolysis

   

2nd Pyrolysis

   

VACUUM

Vacuum module

   

COOLING TRACT

Bottom cooling

   

PCU Power Cooling Unit

   

integr. cooling circuit and heat exchanger for

connection to ext. facility water supplies

   

ENERGY EFFICIENCY

Internal cooling / elimination of heat emission

   

Measurement power consumption

   

Measurement nitrogen consumption

   

Supervision of volume flow with active readjustment

   

SOFTWARE

Product management

   

Traceability packages

   

Process interlock

   

ProCap

   

Prole Creator

   

KIC implementation

   

RPI

   

MES-Option ROI

   

OTHERS

Stand-By-Mode

   

SSP

   

SSP+

   

Quick Exhaust

   

Transmission zone

   

Software control for fan speed regulation

   

Pin in Paste

   

VXP+

Vac

VXP+ VXS VXC

 standard  optional  on request  not available

System conguration

VisionX-Series

VisionX-Series | Overview

Recordable apportionment of

costs over the system life cycle

Total Cost of Ownership

Searching the true costs

We are aware that the idea of investing in a machine go further than

just the one-off cost. Which daily operating costs are taken into

account? As can be produced optimally conserve resources? And

how often is a maintenance necessary?

Against the backdrop of the current economic environment, compa-

nies need when purchasing their production equipment and of course

to think about where savings are possible. The "Total Cost of Owner-

ship" program Rehm provides answers to these challenges. It aims

to help companies to reduce their operating costs over the long term

and maximize protability.

Factors of inuence operating a soldering system

using the example of VisionXP+

Our systems enable a particularly ecient production. They are equipped with several features

like optimum insulation, best heating and cooling performance and stand-by mode, which protect

both your pocket book and the environment on a sustainable and long term basis.

Power

› Stand-By-Mode

› Innovative fan control

Nitrogen

› Sealed process chamber

› No nitrogen loss

› Nitrogen control

Water

› Closed cooling water loop

Production environment

› High-quality insulation

› Concept for heat recovery

Noise emission

› Insulation

› No cover fans

Emissions

› Pyrolysis

› Combined residue management

(crystalline/liquid residues)

other

costs

investment

costs

maintenance and

repair costs

energy costs

VisionX-Series | Sustainability