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2 Retrofit instructions Protective cover on the SIPLACE X series Protective cover 04/2006 Edition 14 2.4 Safety instructions W ARNING The safety instructio ns from the “Operational sa fety” chapter of the user ma nual an…

Protective cover 2 Retrofit instructions Protective cover on the SIPLACE X series
04/2006 Edition
13
2 Retrofit instructions
Protective cover on the SIPLACE X
series
2.1 Reason for the conversion
During the field test and evaluations, it was identified that the machine covers can twist or the tol-
erances of the covers is designed so that they do not always close correctly. 2
2.2 Parts list
Retrofit kit: Cover safety profile (Item no.: 00378378-01)
(all machines up to B 102), contains: 2
2.3 Parts, tools, and consumables required
– Set of Allen keys
– Set of socket spanners
– Set of screwdrivers
– Cordless screwdriver (recommended particularly when converting several machines)
– Loctite 241 thread locker, if required (item no.: 02101037-01).
2
2
X series protection, 1-part cover safety prof. Item no.: 03039525-03
8
DIN 7991-M4 x 10-A2, 00303401-01 Item no.: 00303401-01
1
ETP hand guard X-series cover, complete Item no.: 00378375-01
Tesafix 4965 19 mm 50m roll Item no.: 00378373-01
Hand guard, X-series cover, long, right Item no.: 03041570-01
1
Retrofit kit: safety stickers for cover, 5m roll Item no.: 00378376-01
60
DIN EN ISO 7380-M4 x 12-A2 Item no.: 00319285-01

2 Retrofit instructions Protective cover on the SIPLACE X series Protective cover
04/2006 Edition
14
2.4 Safety instructions
WARNING
The safety instructions from the “Operational safety” chapter of the user manual and servicing in-
structions take precedence over these instructions. 2
The SIPLACE placement machines are supplied with mains voltage.
Consequently parts of these systems carry dangerous voltages! This voltage is present at certain
modules inside the machine base, even when the machine is switched off at the main power
switch.
Incorrect handling of the placement machine or touching live parts of the machine can result in
death or severe injury, and considerable damage to equipment.
BEFORE starting any work, shut down the operating system correctly, then switch the machine
OFF at the main power switch and disconnect from the main power supply. In addition, the com-
pressed air supply must be switched off at the compressed air unit's main valve in the machine
base and vented by actuating the needle valve on the compressed air unit.
There is DANGER for heart pacemaker wearers in the vicinity of the linear motors, as described
in detail in the "Special safety instructions for working in the vicinity of strong magnetic fields"
section of the user manual and service manual.
Always follow the accident prevention regulations, DIN or other standards and special safety
rules applicable in your country.
Pay attention to the information concerning residual voltages in the Operational Safety chapter.
Follow the ESD regulations as described in the operational safety section of the operating
instructions.
During the retrofit, always secure the machine to prevent access by other people and to prevent
it being switched on again. The procedure is described in the “Locking the machine…” section of
the user manual.
Working with the SITEST program further increases the risk of accident.
The SITEST program must only be used by authorized and trained personnel.
2
2.4.1 Definitions
2
Please note 2
2
2
2

Protective cover 2 Retrofit instructions Protective cover on the SIPLACE X series
04/2006 Edition
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2.5 Retrofit
2.5.1 Retrofitting the protective covers
If there are still riveted covers on the machine, they must be replaced with welded machine covers.2
Please inform the SIPLACE Service Munich. 2
2
The welded covers are more torsionally rigid, so they close more reliably. 2
– Retrofit kit: Welded cover, long (Item no.: 03035331S02),
(all machines up to serial number B60 and B50 / B51 / B56/ B49)
– Retrofit kit: Welded cover, short (Item no.: 03035818S02),
(all machines up to serial number B60 and B50 / B51 / B56/ B49)
2
2
2
2
Riveted protective cover
Welded protective cover