Printer 600 Machine Overview.pdf - 第16页
0 $&+,1( 29(59,(: ( /(&7 521,&6 6&+( 0$7,& 3.16 Technical Reference Manual Chapter Issue 4 May 03 ELECTRONICS SCHEMA TIC The following schemati c gives an overview of communicat ion between the main…
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3.14 Technical Reference Manual Chapter Issue 4 May 03
MACHINE PRINT CYCLE
The following is a typical machine print cycle with camera mounted board stop,
described for step mode:
1. Run is pressed on the MMI and the table carries out a rail lifted check.
2. The camera positions itself at the board stop co-ordinates.
3. The board stop lowers into position ready for the incoming board.
4. The print carriage moves to the start of the print stroke and both squeegees
drive to their dwell height (25mm above the stencil).
5. Auto Board is pressed and the board is transported into the machine
stopping at the board stop.
6. The belts stop running as soon as the board stop sensor detects the board.
NOTE
For printhead cover machines fitted with the high throughput conveyor, the
belts continue to run until the time elapsed since the board was detected at
the board stop, equals the time set in the Board-At-Stop Run-On parameter.
7. The board clamp mechanism operates and the board stop retracts.
8. The camera carriage drives to the position determined by Fiducial 1 X & Y
co-ordinates.
9. The chase clamps come on.
10.The rising table carries out a rail lift check then it drives up to vision height.
11. The vision data window displays the board fiducial on the left and the stencil
fiducial on the right of the split display.
12.The fiducials are located and a small cross appearing in the centre of each
fiducial on the split display indicates successful location.
13.While the camera drives to Fiducial 2 X and Y coordinates, the location of
the fiducial 1 board and stencil fiducials are copied to the align data
structure.
14.The Fiducial 2 board and stencil fiducials are located.
15.The camera carriage drives to its home position while copying location data
for Fiducial 2 to the align data structure.
16.The rising table moves up to the print height minus 3mm and the squeegee
moves to 0.5mm - 1mm above the surface of the stencil.
17.If the stencil requires correction the chase clamps are turned off and re
alignment occurs. When aligned and checked the chase clamps come on
again.
18.The rising table drives up to the print height.
19.Either the front or rear squeegee drive down to the calculated pressure
setting as set in the board parameter menu. If the actual pressure differs
from the set pressure by more than +/- 1Kg a squeegee pressure error
window is displayed. The user is given the option to abort the print or
continue the print.
20.If continue is selected, the print carriage drives at the set speed in the board
parameter menu.
21.On completion of the print stroke the average squeegee pressure is calcu-
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Chapter Issue 4 May 03 Technical Reference Manual 3.15
lated and if it differs from the set pressure by more than +/- 1Kg a squeegee
pressure error window is displayed. The user is given the option to abort or
continue.
22.If continue is selected, a new squeegee displacement is calculated for the
next print cycle on the particular squeegee.
23.The squeegee mechanism releases full pressure but keeps the squeegee
in contact with the stencil with 0.5kg force.
24.The board count is incremented.
25.The chase clamps are de-energized and the rising table drives down as set
by the separation speed in the board parameter menu until it is clear of the
stencil by the separation distance, at the same time the printing squeegee
drives down to dwell height.
26.The rising table drives down to a height dependent on the under board
clearance setting, at full speed and de-energizes the board clamps.
27.The front and rear belts drive until the board is detected at the output sensor.
28.The cycle counts for the paste dispense and screen cleaner are incremented
and if either has reached the values set by the dispense rate or clean screen
rate then the appropriate cycle is performed.
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3.16 Technical Reference Manual Chapter Issue 4 May 03
ELECTRONICS SCHEMATIC
The following schematic gives an overview of communication between the main
electronic/electrical modules of the machine.
Host Comms
24v (US)
Servo Motors
24V Stepper Motors :
P.Disp, Rear Squeegee,Rail
24V Stepper Motors :
XF, XR, Y Acts, Fwd Squeegee
Soft E Stop
I/O Breakout Boards
(A to E)
M
M
M
DC Motors
M
Clamps
Pneumatic Valves
HTC
Controller
Lamps
ISA 10
N
e
x
t
M
o
v
e
X6
X4
Dual
Stepper
X1
M
u
l
t
I
p
l
e
x
e
r
X5
X3
Dual
Stepper
P
r
o
c
e
s
s
o
r
ISA 3
Vision
P. C
Adaptor
ISA 5
PCI Bus
ISA Bus
Fan
HDD
FDD
CDROM
100 Way
Step/Dir - 4,5,6
Step/
Dir-7
Squeegees, Rail, P.Disp - Homes
Mux
Home
Critical Real Time I/Ps, Actuators Home
X13
X12
Multi-
Move
16 I/Ps, O/Ps
per card
MIU Unit
or
FMI Pod
CAN Bus
NOTE
The CAN Bus forms part of the 100 way connection between
the machine PC and controller enclosures.
Vision
Card
PCI 3
Keyboard
Monitor
Mouse
Touchscreen
P.S.U
MMI
Camera
Lighting
Machine P.C
Machine Controller
Dmd 0,1,2,3
Servo
Drive
X7
X8
X10
X9
Pressure
Temp
Humidity
Encoder
Home
Home
Home
Sensors
Remote
Barcode
Reader
ISA 7
4
Channel
Comms
Card