JM-10_操作手册.pdf - 第8页
3-3- 1 XY 轴直动单元 .......................................................................... 3-19 3-3- 2 各种传送传感器 ........................................................................ 3- 20 3-3- 3 CAL 块 .................…
为了安全使用机器
目 录
前言 ..................................................................................................................... S-1
本书概要 .............................................................................................................. S-1
关于标示 .............................................................................................................. S-1
本书的构成 ........................................................................................................... S-1
单元名称 .............................................................................................................. S-2
1 装置概要 .......................................................................................................... 1-1
1-1 本装置概要 ............................................................................................. 1-1
1-2 本装置的构成 ......................................................................................... 1-1
2 操作程序 .......................................................................................................... 2-1
2-1 生产流程 ................................................................................................ 2-1
2-2 操作概要 ................................................................................................ 2-2
步骤 1 接通主机电源 .......................................................................... 2-2
步骤 2 执行预热 ................................................................................. 2-3
步骤 3 读入生产程序 .......................................................................... 2-4
步骤 4 选择生产画面 .......................................................................... 2-5
步骤 5 设置生产基板 .......................................................................... 2-6
步骤 6 将元件供给装置安装到主机上 ............................................... 2-12
步骤 7 确认元件吸取位置 ................................................................. 2-27
步骤 8 执行生产 ............................................................................... 2-30
步骤 9 退出生产画面 ........................................................................ 2-31
步骤 10 关闭主机电源 ...................................................................... 2-32
3 维护 ................................................................................................................. 3-1
3-1 日常检查项目一览 .................................................................................. 3-1
3-2 各部分的检查 ......................................................................................... 3-2
3-2-1 气压 ............................................................................................ 3-2
3-2-2 主线过滤器（选购项） ............................................................... 3-3
3-2-3 管道及接头 ................................................................................. 3-4
3-2-4 各单元汽缸 ................................................................................. 3-4
3-2-5 空气过滤器（LNC60） ............................................................... 3-8
3-2-6 传送带 ........................................................................................ 3-9
3-2-7 传送滑轮 ................................................................................... 3-10
3-2-8 气弹簧 ...................................................................................... 3-10
3-2-9 挡片 ........................................................................................... 3-11
3-2-10 电缆、插头 ............................................................................. 3-12
3-2-11 真空泵压力.............................................................................. 3-13
3-3 清扫 ...................................................................................................... 3-19
3-3-1 XY 轴直动单元 .......................................................................... 3-19
3-3-2 各种传送传感器 ........................................................................ 3-20
3-3-3 CAL 块 ...................................................................................... 3-20
3-3-4 激光校准传感器（LNC60 Head） ............................................ 3-21
3-3-5 吸嘴 .......................................................................................... 3-22
3-3-6 吸嘴外圈 ................................................................................... 3-24
3-3-7 ATC 单元 ................................................................................... 3-25
3-3-8 送料器台架 ............................................................................... 3-25
3-3-9 OCC（偏光滤光片） ................................................................. 3-26
3-3-10 VCS 单元 ................................................................................. 3-27
3-3-11 风扇马达 .................................................................................. 3-28
3-3-12 高度测量装置 (HMS) .............................................................. 3-28
3-4 注油 ...................................................................................................... 3-29
3-4-1 XY 轴直动单元 .......................................................................... 3-29
3-4-2 XY 轴滚珠丝杠 .......................................................................... 3-30
3-4-3 传送导轴 ................................................................................... 3-32
3-4-4 滚珠丝杠和花键轴（Head 部） ................................................ 3-32
3-5 消耗品一览表 ....................................................................................... 3-33
3-6 推荐定期更换用的零部件 ..................................................................... 3-33
4 生产时的各项处理 ............................................................................................ 4-1
4-1 用完元件（在操作选项中选中“无元件暂停”时） ................................ 4-1
4-2 用完元件（操作选项中未勾选“无元件暂停”时） ................................ 4-2
4-3 标记识别错误 ......................................................................................... 4-3
4-4 激光脏污错误 ......................................................................................... 4-4
4-5 发生各种错误（LA 识别错误、芯片站立、异元件判定） ....................... 4-5
4-6 发生图像识别异常错误 ........................................................................... 4-6
4-7 元件保护暂停 ......................................................................................... 4-7
4-8 吸嘴错误 ................................................................................................ 4-8
4-9 继续生产 ................................................................................................ 4-9
4-10 因打开安全盖生产异常结束 ................................................................. 4-11
4-11 检测到传送带浮动生产异常结束 .......................................................... 4-11
4-12 生产时的其他错误 .............................................................................. 4-12
4-12-1 芯片站立错误 .......................................................................... 4-12
4-12-2 异元件错误 ............................................................................. 4-12
4-12-3 元件方向异常错误 ................................................................... 4-12
4-12-4 吸取偏移错误 .......................................................................... 4-12
5 操作故障的排除方法 ........................................................................................ 5-1
5-1 贴片偏移 ................................................................................................ 5-1
5-1-1 整个基板发生贴片偏移（每个基板都反复出现） ........................ 5-1
5-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） ............. 5-2
5-1-3 使基板的一部分发生贴片偏移 ..................................................... 5-2
5-1-4 仅特定的元件发生贴片偏移 ........................................................ 5-3
5-1-5 贴片角度偏差 .............................................................................. 5-3
5-2 元件吸取错误 ......................................................................................... 5-4
5-3 激光识别（元件识别）错误 .................................................................... 5-5
5-4 吸嘴装卸错误 ......................................................................................... 5-5
5-5 标记（BOC 标记、基准领域标记）识别错误 ......................................... 5-6
5-6 其它错误 ................................................................................................ 5-7
6 图像错误详细情况 ............................................................................................ 6-1
6-1 VCS 监视器图像错误的表示 .................................................................... 6-1
6-2 标记识别错误的情况 ............................................................................... 6-1
6-3 标准引脚元件识别错误的情况 ................................................................ 6-2
6-4 特殊引脚元件(扩展引脚插头)识别错误的情况 ........................................ 6-3
6-5 面积排列元件(“外周球”)识别错误的情况 ............................................ 6-4
6-6 面积排列元件(“所有球”)识别错误的情况 ............................................ 6-5
6-7 面积排列元件(“所有球-陶瓷”)识别错误的情况 .................................... 6-7
6-8 外形识别元件识别错误的情况 ................................................................ 6-8
6-9 通用图形元件(引脚元件／外形元件)识别错误的情况 ............................ 6-10
6-10 通用图形元件(球元件／外形元件)识别错误的情况 ............................. 6-12
6-11 铝电解电容器／GaAsFET 识别错误的情况 ........................................ 6-14
7 记录工具（Log Tool） ...................................................................................... 7-1
7-1 记录工具 ................................................................................................ 7-1
7-2 自动取得记录功能 .................................................................................. 7-2
7-2-1 取得出错的自动记录 ................................................................... 7-2
7-2-2 取得停机前的生产自动记录 ........................................................ 7-3