2026 Ersa-Selective-Soldering-Product-Overview-en.pdf - 第16页

1. 2. 3. 4. Automa tic nozzle change r Th e autom atic no zzle c hange r is a new f eatur e of th e V ER SA FL OW FI VE , espe ciall y for s cenar ios w ith f re quent progr am changes and limited operator pres ence. It …

Component-friendly & energy-

saving matrix heating

Perform different soldering

tasks independently of each

other for high flexibility and

high throughput.

Assembly sizes

up to 685 x 508 mm

CAD Expert Mode

Autonomous production

Technical highlights:

 VERSAFLEX 2.0 with synchronous

and asynchronous mode

 Automated nozzle changer

 Module-specific LED strips facil-

itate error diagnosis and improve

user-friendliness thanks to clear

status displays.

Technical highlights:

 Independent axis systems with 20 mm

more stroke (Z-axis)

 Collision monitoring for the solder pots

 Automatic nozzle activation

Further information

VERSAFLEX 2.0

The VERSAFLOW FIVE is the first gen-

eration of machines to feature the new

VERSAFLEX 2.0 module. This module

allows two printed circuit boards to be

processed completely independently of

each other and in parallel within a single

module, eliminating any waiting times and

maximizing throughput and batch sizes.

Synchronous mode:

The axes move in parallel at a fixed dis-

tance from each other, which shortens

cycle times and increases output during

panel processing.

Asynchronous mode:

The two axis systems operate autonomous-

ly, each with its own soldering program, for

processing two different flat assemblies

or large printed circuit boards, without any

waiting times.

Safe processing of XL assemblies

measuring up to 685 x 508 mm

1. 2.

3. 4.

Automatic nozzle changer

The automatic nozzle changer is a new feature of the

VERSAFLOW FIVE, especially for scenarios with frequent

program changes and limited operator presence. It replaces

manual nozzle changing, thereby increasing efficiency and

process reliability throughout the entire soldering process.

Automatic change during operation

The nozzle changer can operate on an event-driven basis

according to runtime or board counter, or it can be started

manually at any time. When the program starts, it automati-

cally inserts the specified soldering nozzle.

Safety during setup

VERSACAM can optionally be used for optical setup control.

CAD Expert Mode

The Expert Mode in CAD

Assistant 4 enables

manual routing of fluxer

and solder modules

to further optimize

throughput and cycle

time. This feature allows

you to specify the order in which the fluxer and solder modules

process a board. Expert Mode is available in both synchronous

and asynchronous modes for two-stopper operation.

Automatic flux nozzle

cleaning

The automatic flux nozzle

cleaning significantly

reduces the need for

manual intervention. It

automatically removes

contamination from

Dropjet spray heads, thus maintaining consistent spray quality.

This is especially important during periods of low staff availability,

such as night shifts or line start-ups, as it ensures high process

reliability and minimizes downtime.

Advantages:

 Higher overall equipment

effectiveness (OEE) due to

shorter setup times

 Higher process reliability

 Predictable machine

availability

 Ideal for unattended

operation

Matrix heating

The VERSAFLOW FIVE‘s matrix heating is an innovative heating system that allows the heating area

to be adjusted to the PCB size in order to increase energy efficiency.

Segmented heating surfaces:

The matrix heater consists of several segments

that can be controlled individually. This enables

targeted and homogeneous heating of assem-

blies, even on complex boards.

Flexibility in heating:

The segmented structure allows up to six differ-

ent heating areas to be mapped, enabling precise

adaptation to the specific requirements of the

printed circuit boards.

The next step toward autonomous manufacturing: VERSAFLOW FIVE for ultimate selective soldering. Highest throughput with maximum flexibility.