TE APPLICATION TOOLING PIN INSERTION MACHINES.pdf - 第12页
TE APPLICA TION T OOLING / / / PIN INSERTION MA CHINES P AGE 12 LINE OF PIN INSERTION MACHINES Insertion Heads – Conversion Kits • Modular insertion tools for P100/P300/P350/P550 • Quick tooling change on the insertion h…
PAGE 11TE APPLICATION TOOLING /// PIN INSERTION MACHINES
Options for P550
• 4.5 insertion cycles per second at 5.08 mm pitch
• Tool changer
• Fixed base tool
• Max number of base tools: 4
• Motor driven feed
• Twin feed tool
• Triple pin mode
• PCB flip unit
• Simultaneous PCB transfer/in-line
• Servo anvil
• Servo anvil with rotation
• Anvil changer
• Vision system
• PCB thickness measurement
• Insertion force monitoring
• Force vs distance monitoring
Machine Performance of P550
• Insertion force max 900 N
• PCB size max: 420 x 360 mm (16.5 x 14.2 in)
• PCB size min: 80 x 80 mm (3.15 x 3.15 in)
• Insertion area (P300 without flip unit):
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area with tool changer:
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area without tool changer:
330 mm x 340 mm (13 x 13.4 in)
• PCB thickness: 1 – 4 mm (.04 – .157 in)
• Max height of components/top side: 30 mm (1.2 in)
• Max height of components/bottom side:
25 mm (.985 in)
• 5 insertion cycles per second at a distance of 30mm
from position to position (.2 in) pitch
• Insertion speed of pin:
0 – max 500 mm/sec (0 – 17.7 in/sec)
• Reel/outer diameter: < 800 mm (31.5 in)
Machine Data of P550
• Supply voltage: 400 V
• System frequency 50/60 Hz
• 3 Phases
• Power consumption during production: 2.8 kW
• Power consumption during standby: 700 W
• Air pressure: 500 – 800 kPa
• Air consumption: 100 liters/min
• Operating temperature: 10 – 35 °C
• Storage temperature: 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Footprint: W x D x H:
240 x 190 x 220 mm (9.5 x 7.5 x 8.7 in)
• Sound pressure level (machines with light curtain):
< 75 dB (A)
• Painted surfaces: RAL 7035
Products processed by P550
• Press-fit contacts
• Solder contacts
• Pins and tabs
• Sockets
• Spring contacts
• Continuous wire
• F-post
Tools designed for wide range of reeled components
(TE and non-TE contacts.) Processing of loose piece
components and continuous wire is also possible and
available upon request.
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 12
LINE OF PIN INSERTION
MACHINES
Insertion Heads – Conversion Kits
• Modular insertion tools for P100/P300/P350/P550
• Quick tooling change on the insertion head possible
by concept of product specific conversion kits
• Conversion kit consisting of cutting unit and feeding mechanism
• Product specific insertion finger mounted onto base head
• Base tool provides the power for all movements of
the conversion kit
• Simple coding system for automatic identification by
the machine control
• Wide range of conversion kits for various
TE Connectivity and non TE Connectivity products
Please contact your local TE Connectivity representative
for details on tooling for a specific product.
Conversion Kit
Mechanical Feed
Conversion Kit Twin Feed
for 2 Contacts
Conversion Kit
Motor Feed
Base Machine Pin Insertion Machine
Option P100 P300 P360 P550
Pneumatic Anvil X — — —
Servo Anvil — X X X
Servo Anvil with Rotation — X X X
Anvil Changer — X — X
Pneumatic Anvil
Servo Anvil
Servo Anvil with
Rotation
Servo Anvil with
Anvil Changer
PAGE 13TE APPLICATION TOOLING /// PIN INSERTION MACHINES
Base Machine P100 P300 P360 P550
Insertion Cycles per Second
(5.08 mm Pitch)
1.5 3 5 5
Pitch 5mm 5mm 30mm 30mm
Tool Change X X X X
Fixed Base Tool X X X X
Maximum Number of Base Tools 2 4 1 4
Motor Driven Feed — X X X
Twin Feed Tool — X X X
Triple Pin Mode — X X X
Reel Unwinder X X X X
XY Table X X X X
PCB Flip Unit — X — —
PCB Transfer / In-line — X X X
Manual Loading X X — —
Light Curtain X X — —
Pneumatic Anvil X — — —
Servo Anvil — X X X
Servo Anvil with Rotation — X X X
Anvil Changer — X — X
Vision System X X X X
PCB Thickness Measurement — X X X
Insertion Force Monitoring X X X X
Force vs. Distance Monitoring X X X X
Tool Setup Check X X X X
PCB Scan X X X X
Reel Scan X X X X
Data Collect X X X X
MES Connector X X X X
Production Data X X X X