TE APPLICATION TOOLING PIN INSERTION MACHINES.pdf - 第5页
P AGE 5 TE APPLICA TION T OOLING / / / PIN INSERTION MA CHINES Machine Performance of P100 • Insertion force max 900 N • PCB size max 420 x 360 mm (16.5 x 14 in) • PCB size min 30 x 30 mm (1.2 x 1.2 in) • Insertion are 3…
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 4
LINE OF PIN INSERTION
MACHINES
P100 Pin Insertion Machine
Machine
• Stand alone
• Manual PCB/panel loading
• For mid-volume level production up to
5 million contacts per shift and year
• Up to 2 insertion heads
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with P300/P360/P550
• Freely programmable insertion angle
• Easy changeover of the conversion kits within < 10 min
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped with pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming and automatic setup
Quality Management
• In line with Industry 4.0 standards
• Customized for individual Manufacturing Execution
Systems (MES) solutions
• Force monitoring
• Force vs. distance monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
Products
Tools for wide range of TE and non-TE contacts
available for:
• Press-fit contacts
• Solder contacts
• Pins and tabs
• Sockets
• Spring contacts
• Continuous wire
• F-post
Options for P100
• 1.5 insertion cycles per second at 5.08 mm pitch
• Fixed base tool
• Max number of base tools: 2
• Reel unwinder
• XY table
• Manual loading of PCB
• Light curtain
• Pneumatic anvil
• Vision system
• Insertion force monitoring
• Force vs. distance monitoring
• Tool setup check
• PCB scan
• Data collect
• MES connector
• Production data
PAGE 5TE APPLICATION TOOLING /// PIN INSERTION MACHINES
Machine Performance of P100
• Insertion force max 900 N
• PCB size max 420 x 360 mm (16.5 x 14 in)
• PCB size min 30 x 30 mm (1.2 x 1.2 in)
• Insertion are 300 x 310 mm (11.8 x 12 in)
• Camera inspection area without tool changer
400 x 310 mm (15.8 x 12.2 in)
• PCB thickness : 1 – 4 mm (.04 – .157 in)
• Max height of components/top side: 30 mm (1.2 in)
• Max height of components/bottom side:
25 mm (.985 in)
• Insertion speed of pin : max 150 mm/sec (5.9 in/sec)
• Reel/outer diameter : < 800 mm (31.5 in)
General Machine Data of P100
• Supply voltage: 230 V
• System frequency: 50/60 Hz
• Phases: 1
• Power consumption during production: 1.8 kW
• Power consumption during standby: 600 W
• Air pressure: 500 – 800 kPa
• Air consumption : 100 l/min
• Operating temperature: 10 – 35 °C
• Storage temperature: 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Footprint (W x D x H):
143 x 110 x 170 cm (56.3 x 43.3 x 67 in)
• Sound pressure level (machines with light curtain):
< 80 dB(A)
• Painted surfaces RAL 7035
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 6
LINE OF PIN INSERTION
MACHINES
Options for P300
• 1.5 insertion cycles per second at 5.08 mm pitch
• Tool changer
• Fixed base tool
• Max number of base tools: 4
• Motor driven feed of pins
• Twin feed tool
• Triple pin mode
• PCB flip unit
• Simultaneous PCB transfer/In-line
• Manual loading
• Light curtain
• Servo anvil
• Servo Anvil with Rotation
• Anvil changer
• Vision system
• PCB thickness measurement
• Insertion force monitoring
• Force vs. distance monitoring
P300 Pin Insertion Machine
Machine
• Automatic pin insertion machine for the application
of reeled pins, tabs, receptacle and similar products
into PCBs
• Flexible and fully automatic insertion machine
• Available either as stand alone unit or integrated
into a production line
• For mid and high volume level production
(up to 15 million insertions per shift and year)
• Up to 4 insertion heads
(up to 6 dierent contacts with Twin Feed)
• Double and Triple pin insertion
Standard Features
• Servo driven base insertion head
•
Conversion kits compatible with P100/P360/P550
• Freely programmable insertion angle
(rotation having no influence on insertion rate)
• Easy changeover of the conversion kits within
< 10 minutes
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming
Quality Management
• Fulfilling Industry 4.0 requirements
• Customized MES solutions
• Force monitoring and Force vs distance monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study