TE APPLICATION TOOLING PIN INSERTION MACHINES.pdf - 第7页
P AGE 7 TE APPLICA TION T OOLING / / / PIN INSERTION MA CHINES Machine Performance of P300 • Insertion force max 900 N • PCB size max: 420 mm x 360 mm (16.5 x 14 in) • PCB size min: 80 mm x 80 mm (3.15 x 3.15 in) • PCB s…
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 6
LINE OF PIN INSERTION
MACHINES
Options for P300
• 1.5 insertion cycles per second at 5.08 mm pitch
• Tool changer
• Fixed base tool
• Max number of base tools: 4
• Motor driven feed of pins
• Twin feed tool
• Triple pin mode
• PCB flip unit
• Simultaneous PCB transfer/In-line
• Manual loading
• Light curtain
• Servo anvil
• Servo Anvil with Rotation
• Anvil changer
• Vision system
• PCB thickness measurement
• Insertion force monitoring
• Force vs. distance monitoring
P300 Pin Insertion Machine
Machine
• Automatic pin insertion machine for the application
of reeled pins, tabs, receptacle and similar products
into PCBs
• Flexible and fully automatic insertion machine
• Available either as stand alone unit or integrated
into a production line
• For mid and high volume level production
(up to 15 million insertions per shift and year)
• Up to 4 insertion heads
(up to 6 dierent contacts with Twin Feed)
• Double and Triple pin insertion
Standard Features
• Servo driven base insertion head
•
Conversion kits compatible with P100/P360/P550
• Freely programmable insertion angle
(rotation having no influence on insertion rate)
• Easy changeover of the conversion kits within
< 10 minutes
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming
Quality Management
• Fulfilling Industry 4.0 requirements
• Customized MES solutions
• Force monitoring and Force vs distance monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
PAGE 7TE APPLICATION TOOLING /// PIN INSERTION MACHINES
Machine Performance of P300
• Insertion force max 900 N
• PCB size max: 420 mm x 360 mm (16.5 x 14 in)
• PCB size min: 80 mm x 80 mm (3.15 x 3.15 in)
• PCB size max for P300 with flip unit:
340 mm x 220 mm (13.4 x 8.7 in)
• Insertion area (P300 without flip unit):
410 mm x 340 mm (16.15 x 13.4 in)
• Camera inspection area without tool changer:
330 mm x 340 mm (13 x 13.4 in)
• PCB thickness: 1 – 4 mm (.04 up to .157 in)
• Max height of components/top side: 30 mm (1.18 in)
• Max height of components/bottom side:
25 mm (.985 in)
• Insertion cycles per second in a pitch
of max 5.08 mm: 3
• Insertion speed of pin:
0 – max 300 mm/sec (max 11.8 in/sec)
• Reel / outer diameter: < 800 mm (31.5 in)
Machine Data of P300
• Supply voltage: 400 V
• System frequency 50/60 Hz
• 3 Phases
• Power consumption during production: 2.8 kW
• Power consumption during standby: 700 W
• Air pressure: 500 – 800 kPa
• Air consumption: 100 liters/min
• Operating temperature: 10 – 35 °C
• Storage temperature : 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Sound pressure level (machines with light curtain ):
< 75 dB (A)
• Sound pressure level (machines with light curtain):
< 80 dB(A)
• Painted surfaces: RAL 7035
Physical Dimensions of P300 insertion machine
• Width: 1.500 mm (60 in)
• Depth: 1.700 mm (67 in)
• Height: 2.200 mm (87 in)
• Weight: Approx.: 1.600 kg (3520 lb)
Products processed by P300
• Press-fit contacts
• Solder contacts
• Pins and tabs
• Sockets
• Spring contacts
• Continuous wire
• F-post
Tools designed for wide range of reeled components
(TE and non-TE contacts.) Processing of loose piece
components and continuous wire is also possible and
available upon request.
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 8
LINE OF PIN INSERTION
MACHINES
P360 Pin Insertion Machine
Machine
• Modular high speed insertion machine
• Available as stand alone unit or integrated into
production line
• Fully automatic and flexible
• For high volume level production (up to 25 million
insertions/shift and year)
• Ideal for broad variety of line configurations
• Single insertion head (up to 2 dierent contacts
with twin feed)
• Double and triple pin insertion
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with
P100/P300/P550
• Freely programmable insertion angle
(Rotation has no influence on insertion range)
• Easy changeover of the conversion kits within
< 10 minutes
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped with pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming
Options for P360
• 5 insertion cycles per second
at a distance of 30mm from position to position (.2 in) pitch
• Fixed base tool
• Max number of base tools: 1
• Motor driven feed
• Twin feed tool
• Triple pin mode
• PCB transfer/in-line
• Servo anvil
• Servo anvil with rotation
• Vision system
• PCB thickness measurement
• Insertion force monitoring
• Force vs distance monitoring
With inlet conveyor
Without inlet conveyor
Modular line
Line Configurations
Stand alone