TE APPLICATION TOOLING PIN INSERTION MACHINES.pdf - 第9页

P AGE 9 TE APPLICA TION T OOLING / / / PIN INSERTION MA CHINES Line Conﬁgurations Extension of 3 Head Machine Machine Performance of P360 • Insertion force max 900 N • PCB size max: 420 x 360 mm (16.5 x 14.2 in) • PCB si…

TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 8

LINE OF PIN INSERTION

MACHINES

P360 Pin Insertion Machine

Machine

• Modular high speed insertion machine

• Available as stand alone unit or integrated into

production line

• Fully automatic and ﬂexible

• For high volume level production (up to 25 million

insertions/shift and year)

• Ideal for broad variety of line conﬁgurations

• Single insertion head (up to 2 dierent contacts

with twin feed)

• Double and triple pin insertion

Standard Features

• Servo driven base insertion head

• Conversion kits compatible with

P100/P300/P550

• Freely programmable insertion angle

(Rotation has no inﬂuence on insertion range)

• Easy changeover of the conversion kits within

< 10 minutes

• Adjustable PCB support to provide production

ﬂexibility

• Lower support tool equipped with pin presence check

• Clinching in lower tooling possible

• Easy-to-use touch screen allowing simple

programming

Options for P360

• 5 insertion cycles per second

at a distance of 30mm from position to position (.2 in) pitch

• Fixed base tool

• Max number of base tools: 1

• Motor driven feed

• Twin feed tool

• Triple pin mode

• PCB transfer/in-line

• Servo anvil

• Servo anvil with rotation

• Vision system

• PCB thickness measurement

• Insertion force monitoring

• Force vs distance monitoring

With inlet conveyor

Without inlet conveyor

Modular line

Line Conﬁgurations

Stand alone

PAGE 9TE APPLICATION TOOLING /// PIN INSERTION MACHINES

Line Conﬁgurations

Extension of 3 Head Machine

Machine Performance of P360

• Insertion force max 900 N

• PCB size max: 420 x 360 mm (16.5 x 14.2 in)

• PCB size min: 80 x 80 mm (3.15 x 3.15 in)

• PCB size max with ﬂip unit:

200 x 200 mm (7.85 x 7.85 in)

• Insertion area (P300 without ﬂip unit):

410 x 340 mm (16.15 x 13.4 in)

• Camera inspection area with tool changer:

410 x 340 mm (16.15 x 13.4 in)

• Camera inspection area without tool changer:

330 mm x 340 mm (13 x 13.4 in)

• PCB thickness: 1 – 4 mm (.04 – .157 in)

• Max height of components/top side: 30 mm (1.2 in)

• Max height of components/bottom side:

25 mm (.985 in)

• Insertion cycles per second in a pitch of max

5.08 mm (.2 in): 4.5

• Insertion speed of pin:

0 – max 450 mm/sec (0 – 17.7 in/sec)

• Reel/outer diameter: < 800 mm (31.5 in)

Machine Data of P360

• Supply voltage: 400 V

• System frequency 50/60 Hz

• 3 Phases

• Power consumption during production: 2.8 kW

• Power consumption during standby: 700 W

• Air pressure: 500 – 800 kPa

• Air consumption: 100 liters/min

• Operating temperature: 10 – 35 °C

• Storage temperature: 10 – 50 °C

• Humidity: 10 – 60 % (non-condensing)

• Footprint: W x D x H:

240 x 190 x 220 mm (9.5 x 7.5 x 8.7 in)

• Sound pressure level (machines with light curtain):

< 75 dB (A)

• Painted surfaces: RAL 7035

Products processed by P360

• Press-ﬁt contacts

• Solder contacts

• Pins and tabs

• Sockets

• Spring contacts

• Continuous wire

• F-post

Quality Management

• Fulﬁlling Industry 4.0 requirements

• Customized MES solutions

• Force monitoring and Force vs distance

monitoring

• Pin presence detection

• Vision system for accuracy

• Tool management

• Machine capability study

Extension of 4 head Machine

TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 10

LINE OF PIN INSERTION

MACHINES

Component Capability

Reeled components. Can be press-ﬁt or through-hole

solder components such as pins, tabs and receptacles.

Can apply products from TE Connectivity or other

manufacturers. Processing of loose piece components

and continuous wire is available upon request.

Physical Dimensions

• Width: 2.400 mm (102 in)

• Depth: 3.000 mm (118 in)

• Height: 2.200 mm (87 in)

• Weight: Approx. 2.200 kg (4410 lb)

P550 Pin Insertion Machine