00198274-02_DC_SIPLACE_TX-Series_DE+EN.pdf - 第129页

Size DIN A2

electric_schematic_TX

Replaced by

Vacuum_tooling

Replaced by

TXmicron > Optional

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

0 1 2 3 4 5 6 7 8 9

Privileged business information.

Do not release

Offenders are liable to payment of damages. All rights are reserved in the

event of the grant or the registration of a utility model or design.

Zuwiederhandlungen verpflichten zu Schadenersatz. Alle Rechte ins-

besondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

03149194-030101LE3

Function

Page ==VT=TXm+03149194_0301/123

Sheet

123

/

2

03149194-030101LE3

drawing number:

Ed.

Original

Pingist

Date

Modification

Appr

09.03.2017

Name

-X1.VS2

-

X1.VS2

-X1.VS2

1 2 3 4

Cable fixing

on Vacuum-tube

Cable fixing

on Vacuum-tube

Cable fixing

on Vacuum-tube

Cable fixing

on Vacuum-tube

1 2 3 4

VAC

Place-area 2

For detailed instructions on how to program the Schmalz vacuum sensor,

see the Manuel VSi Series: 03118829- Operating-Instructions

See point 6.2 and 6.3 in the manual. The recommended settings are:

OUT 1:

Programming vacuum sensor:

SP1 -> 450 mbar

rP1 -> 300 mbar

EF -> OUT 1 -> H.no

P-n -> PnP

VAC

Place-area 1

SP2 -> 150 mbar

rP2 -> 100 mbar

EF -> OUT 2 -> H.nc

OUT 2:

green marking

green marking blue marking

blue marking

-X1.VS1

1 2 3 4

-X34

-

X34

-X34

Options Placement area

2 3 4 6 17

GND

IN25

-A1

-

A1

-

A1

-A1

PCB: "Lane-1"

TSP-420-xx

Power-unit TSP-420-M (main-board)

03087642-

GND

5 7

+24V

700 mm

4x0,25

Connecting cable NEBU-M8W4-K-2.5-LE4

03139109

03139109 -02

-02

-W82.2

-

W82.2

-

W82.2

-W82.2

WHBN BU BK

8 9 10 11 12 13 14 15 16 18 19 201

IN26

IN27

IN19

IN20

IN21

IN22

IN23

IN24

+24V

GND

OU15

OU16

OU17

GND

IN25

-A2

-

A2

-

A2

-A2

PCB: "Lane-2"

TSP-420-xx

Power-unit TSP-420-M (main-board)

03087642-

GND

+24V

IN26

IN27

IN19

IN20

IN21

IN22

IN23

IN24

+24V

GND

OU15

OU16

OU17

-X34

-

X34

-X34

Options Placement area

2 3 4 6 175 7 8 9 10 11 12 13 14 15 16 18 19 201

-X34.A1

-

X34

.A1

-X34.A1

AMPMODU Locking Clip Socket 2x10-pin

3 4 5 7 82 14 15 16 18

-X34.A2

-X34

.A2

-X34.A2

AMPMODU Locking Clip Socket 2x10-pin

3 4 5 7 82 14 15 16 1813

-X34.VT

-

X34

.VT

-X34.VT

Mini MATE-N-LOK Socket 15-pin

5

IN20(A1)

7

GND

6

OUT15(A1)

11

+24V

12

IN19(A2)

3

+24V

4

IN19(A1)

13

IN20(A2)

14

OUT15(A2)

13

-X34.VT

-X34

.VT

-X34.VT

Mini MATE-N-LOK Plug 15-pin

4 6 12

-X1

3 1

-X1.Y1

-

X1.Y1

-X1.Y1

3 1

-Y1

-

Y1

-

Y1

-Y1

Vacuum generator

V

acuum generator

Vacuum generator

Vacuum_tooling_L1

Vacuum_tool

ing_L1

Vacuum_tooling_L1

FESTO

VN-20-H-T6-PQ4-VQ5-RO2-M

03136878

-X1

3 1

-X1.Y2

-

X1.Y2

-X1.Y2

3 1

11

8

GND

15

GND

8

400 mm

2x0,25

Connecting cable NEBV-H1G2-P1-LE2

03139109

03139109 -02

-02

-W82.3

-

W82.3

-W82.3

BKRD

-Y2

-

Y2

-

Y2

-Y2

Vacuum generator

V

acuum generator

Vacuum generator

Vacuum_tooling_L2

Vacuum_tool

ing_L2

Vacuum_tooling_L2

FESTO

VN-20-H-T6-PQ4-VQ5-RO2-M

03136878

1

+24V_VS1

9

24V_VS2

2000 mm

7x0,34

UNITRONIC® LiYY A

03139108

03139108 -05

-05

-W81.1

-

W81.1

-

W81.1

-W81.1

WHBN YE GY PK BU

2000 mm

7x0,34

UNITRONIC® LiYY A

03139108

03139108 -05

-05

-W81.2

-

W81.2

-

W81.2

-W81.2

WHBN YE GY PK BU

1 14 1593

400 mm

2x0,25

Connecting cable NEBV-H1G2-P1-LE2

03139109

03139109 -02

-02

-W82.4

-

W82.4

-

W82.4

-W82.4

BKRD

WH

700 mm

4x0,25

Connecting cable NEBU-M8W4-K-2.5-LE4

03139109

03139109 -02

-02

-W82.1

-

W82.1

-

W82.1

-W82.1

WHBN BU

135

6 619 20 19 20

-B1.2

IN23

+ -

900 mm

3x0,25

UNITRONIC® LiYY

03149630

03149630 -03

-03

-W85.1

-

W85.1

-W85.1

BN BU BK

9 9

2 10

-B1.1

2x SICK WTB2S-2P1330

Reflex Light-Sensor (Light-on)

board-control Lane-1

boar

d-contr

ol Lane-1

board-control Lane-1

placement-area-left

placement-

area-left

placement-area-left

03146970

IN21

+ -

900 mm

3x0,25

UNITRONIC® LiYY

03149630

03149630 -03

-03

-W85.2

BN BU BK

11

-X34.B2

-X34

.B2

-X34.B2

Mini MATE-N-LOK Socket 9-pin

1

+24V

4

IN23.A2

3

GND

-B2.2

IN23

+ -

-X34.B2

-X34

.B2

-X34.B2

Bridge1

Mini MATE-N-LOK Plug 9-pin

900 mm

3x0,25

UNITRONIC® LiYY

03149631

03149631 -03

-03

-W86.1

-

W86.1

-

W86.1

-W86.1

1400 mm

8x0,25

UNITRONIC® LiYY

03139108

03139108 -05

-05

-W81.4

-

W81.4

-

W81.4

-W81.4

-B2.1

2x SICK WTB2S-2P1330

Reflex Light-Sensor (Light-on)

board-control Lane-2

boar

d-contr

ol Lane-2

board-control Lane-2

placement-area-left

placement-

area-left

placement-area-left

03146970

IN21

+ -

2

IN21.A2

900 mm

3x0,25

UNITRONIC® LiYY

03149631

03149631 -03

-03

-W86.2

-

W86.2

-

W86.2

-W86.2

BN BU BK

BN GN WH

BN BU BK

YE

11

1 3 427

8

+24V

6

24V_VS2

5

IN22.A2

IN22.A2 = Option limit-switch

76

GY PKBU

7

+24V

10

5

-X34.B1

-X34

.B1

-X34.B1

Mini MATE-N-LOK Socket 9-pin

1

+24V

4

IN23.A1

3

GND

-X34.B1

-X34

.B1

-X34.B1

Mini MATE-N-LOK Plug 9-pin

1400 mm

8x0,25

UNITRONIC® LiYY

03139108

03139108 -05

-05

-W81.3

-

W81.3

-

W81.3

-W81.3

2

IN21.A1

BN GN WH YE

1 3 42

BK

6

24V_VS1

5

IN22.A1

IN22.A1 = Option limit-switch

76

GY PKBU

7

+24V

5

YE

24V_VS1 (IN26.A1) = Identify Vacuum_tooling-1

10

900 mm

2x0,5

Cable UNITRONIC LiYY 2x0.5 color

03153555

03153555 -01

-01

-W1

-

W1

-

W1

-W1

WH BN

76

-X34.Bx

-X34

.Bx

-X34.Bx

Mini MATE-N-LOK Plug 9-pin

Optional

without board-control

-X1

Bridge1 wire-crimp

BN

GN GN

8 8

-Crimp1

-Crimp2

YE YE

10

IN24(A2)

2

IN24(A1)

12 12

900 mm

2x0,5

Cable UNITRONIC LiYY 2x0.5 color

03153555

03153555 -01

-01

-W1

-

W1

-

W1

-W1

WH BN

76

-X34.Bx

-X34

.Bx

-X34.Bx

Mini MATE-N-LOK Plug 9-pin

Optional

without board-control

-X1

Bridge1 wire-crimp

-VS2

-

VS2

-

VS2

-VS2

VAC_Sensor

V

AC_Sensor

VAC_Sensor

Vacuum_tooling L2

Vacuum_tool

ing L2

Vacuum_tooling L2

SCHMALZ: VSi V D M8-4

03118829

GND

+24V

OUT1

OUT2

1 2 3 4

-VS1

-

VS1

-

VS1

-VS1

VAC_Sensor

V

AC_Sensor

VAC_Sensor

Vacuum_tooling L1

Vacuum_tool

ing L1

Vacuum_tooling L1

SCHMALZ: VSi V D M8-4

03118829

GND

+24V

OUT1

OUT2

RD

9

IN27.A1

9

YE

IN27.A1 = Identify Sensor B1.x (backwards-pos.)

YE

24V_VS2 (IN26.A2) = Identify Vacuum_tooling-1

YE

IN27.A2 = Identify Sensor B1.x (backwards-pos.)

9

IN27.A2

9

RD

8

+24V

17

KEY

1

KEY

1

KEY

17

KEY

Size DIN A2

electric_schematic_TX

Replaced by

Fluid Vacuum_tooling

Replaced by

TXmicron > Optional

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

0 1 2 3 4 5 6 7 8 9

Privileged business information.

Do not release

Offenders are liable to payment of damages. All rights are reserved in the

event of the grant or the registration of a utility model or design.

Zuwiederhandlungen verpflichten zu Schadenersatz. Alle Rechte ins-

besondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

03149194-030101XE3

Function

Page ==VT=TXm+03149194_0301/124

Sheet

124

/

2

03149194-030101LE3

drawing number:

Ed.

Original

Pingist

Date

Modification

Appr

09.03.2017

Name

For detailed instructions on how to program the Schmalz vacuum sensor,

see the Manuel VSi Series: 03118829- Operating-Instructions

See point 6.2 and 6.3 in the manual. The recommended settings are:

OUT 1:

Programming vacuum sensor:

SP1 -> 450 mbar

rP1 -> 300 mbar

EF -> OUT 1 -> H.no

P-n -> PnP

SP2 -> 150 mbar

rP2 -> 100 mbar

EF -> OUT 2 -> H.nc

OUT 2:

V1.1

1

3

2

manual-actuation

manual-

regulator

V1.2

F1

max 22cm³

U1

Service unit combination

LFR-1/4-D-MINI-KC

03095300

A1

Manometer-pressure

regulated-air 3bar(+-0,1bar)

regulated-

air 3bar(+-0,1bar)

regulated-air 3bar(+-0,1bar)

-VTL1

main-pressure-distributor

QSL-1/4-10

03082949-

BU10x1,5PVC

00324466-

1

-Y1

/123.5

manual

actuation

3

2

VT1

V1

Vacuum-generator Tooling-L1

Festo: 0010802127

VN-20-H-T6-PQ4-VQ5-RO2-M

03136878

Z1

Vacuum_tooling Lane-1

1

==VT-VS1

Vacuum-sensor Tooling-1

Vacuum-sensor T

ooling-1

Vacuum-sensor Tooling-1

SCHMALZ: VSi V D M8-4

03118829

/123.3

-VTL11

-

VTL11

-VTL11

1

2

3

QS-12

1

-Y2

/123.6

manual

actuation

3

2

VT2

V2

Vacuum-generator Tooling-L2

Festo: 0010802127

VN-20-H-T6-PQ4-VQ5-RO2-M

03136878

Z2

Vacuum_tooling Lane-2

1

==VT-VS2

Vacuum-sensor Tooling-2

Vacuum-sensor T

ooling-2

Vacuum-sensor Tooling-2

SCHMALZ: VSi V D M8-4

03118829

/123.4

-VTL12

-

VTL12

-VTL12

1

2

3

-VTL10

1

2

3

00344918

BU12x2PUN

QS-12

00344918

BU12x2PUN

00344918

BU12x2PUN

00344918

BU12x2PUN

00344918

BU12x2PUN

00344918

BU12x2PUN

03121492-

BU4x0,75PVC

03121492-

BU4x0,75PVC

electric_schematic_TX

90012154-010301LE3

Replaced by

Safety-Loop overview

contactor based safety breaker: logic

contactor based safet

y breaker: logic

contactor based safety breaker: logic

Replaced by

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

0 1 2 3 4 5 6 7 8 9

Privileged business information.

Do not release

Offenders are liable to payment of damages. All rights are reserved in the

event of the grant or the registration of a utility model or design.

insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Page:

Function: Emergency Loop Documentation

==EMG=TX_EMG+CSB/125

drawing number:

03112066-010501LE3

Emergency Loop Documentation

Emer

gency Loop Documentation

Emer

gency Loop Documentation

Emergency Loop Documentation

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

Ed.

Original

Pingist

Date

Modification

Appr

09.03.2017

Name

Version: Series from

V

ersion: S

eries from

Version: Series from

2016/Q4 TA500

2016/Q4 T

A500

2016/Q4 TA500

starting MC-Nr.: TA500 2016/Q4 G. Pingist

Size DIN A2

Sheet

125

/

1

LOGIC

=~

=

+ -

1 | Autostart/Monitored Start

1 | Autostart/Moni

tored Start

1 | Autostart/Monitored Start

2 | Cross Fault Detection Off/On

2 | Cr

oss F

ault Detection Off/On

2 | Cross Fault Detection Off/On

3 | 2 single ch. sensors / 1 double channel Sensor

3 | 2 single ch. sensors / 1 double channel S

ensor

3 | 2 single ch. sensors / 1 double channel Sensor

4 | Startup Test Yes/No

4 | Startup Test Y

es/No

4 | Startup Test Yes/No

SET / RESET

T

- not used -

Parts shown at this page

are for safety related purposes.

To be replaced by

original parts only!

03108631-010301le3

Timing chart

S

Start

Precharge done

Emergency STOP event

K1,K2, K3, K4 off delay;

Discharge external Cap

Dischar

ge external Cap

Discharge external Cap

-->Power off

Safety relais off

Safety relaais off delay

> 100 ms; <180 ms

Precharge start

DC 300 V

DC 160 V

K2

POWER_ENABLE

K1

K1 K4

K4

K4K3

K3

PCC output

delayed

delay

ed

delayed

PCC output

not delayed

not dela

y

ed

not delayed

EMG_Loop_OK

SW_CTRL_ON

Start

Safety_Loop 1&2

Safet

y_Loop 1&2

Safety_Loop 1&2

to Distributor -X22

to Distributor -

X22

to Distributor -

X22

to Distributor -X22

4x Safety Loop Extern

4x Saf

et

y Loop Extern

4x Safety Loop Extern

ITS4141

Load-switch

&

-F1

-F2

24V_PCC

&

GND_Safety

GND_Safet

y

GND_Safety

ITS4141

Load-switch

&

seperated circuit diagram

A1

INK

IN1

IN2

A2

13

23

37

47

INF

INS

38

48

T2

T1

PAR

-K5

Safety relay 2-chanel

Saf

et

y relay 2-chanel

Safety relay 2-chanel

Safety relay 2NO S=0, 2NO, S=1 (50 ms - 3000ms)

Saf

ety relay 2NO S=0, 2NO, S=1 (50 ms - 3000ms)

Safety relay 2NO S=0, 2NO, S=1 (50 ms - 3000ms)

SIE.3SK1121-2CB41

03114826

14

24

Safety Relais connect

-X100.CSB

-

X100.CSB

-X100.CSB

-K1

Relay Safety

300V, 160V

A1

A2

A1 A2

1 2

3 4

2221

.2

3132

.2

1413

4443

.1

SIE.3TC4417-0AB4

-K3

Relay Safety

42V, 24V

A1

A2

1 2

3 4

5 6

2221

5453

.0

6463

.0

7271

8281

.2

EAT.DILM17-01(RDC24)

-K4

Relay

Pre-charge

300V, 160V

A1

A2

1 2

3 4

5 6

2122

.2

5453

.1

6463

.1

7271

8281

EAT.DILM17-01(RDC24)

OUT2_ND

DC 24V Safety controlled PL=d

3

GND Safety

8

Loop-CLSD

A5

Loop2-IN

B1

nc

B2

Loop1_IN

A3

Loop ext 1-1

1

Loop ext 1-2

2

Loop ext 2-1

3

Loop ext 2-2

4

Loop ext 3-1

5

Loop ext 3-2

6

Loop ext 4-1

7

Loop ext 4-2

8

A5 B18

GND Safety

2

GND Safety

4

1

2

3

4

5

6

7

8

9

10

CH2-OK

16

CH1-OK

15

15 5

24V-PCC

B5

24V-PCC

B6

B5

nc

1

PPWR-present

5

nc

6

-A2

-

A2

-A2

Safety breaker

Safet

y breaker

Safety breaker

PCB Pre-/discharge assembly

PCB Pr

e-/dischar

ge assembly

PCB Pre-/discharge assembly

-X28.CSB

-

X28.CSB

-X28.CSB

AuxContacts

-X28

-

X28

-X28

AuxContacts in

-X27.CSB

-X27

.CSB

-X27.CSB

Safety

contactor

-X30

-

X30

-X30

Safety

Loop extern

-X24B

Safety

control signals

-X24B.CSB

Safety control

signals to FDB

-W10

-X29.CSB

Safety Loop

& Signals

extern

-W11.1

-X29

-

X29

-X29

Safety Loop

& Signals

-X31

-

X31

-X31

Auxiliary

(RFU signals)

-K2

Relay Safety

300V, 160V;

Power enable

A1

A2

A1 A2

1 2

3 4

2221

.2

3231

.2

1413

4344

.2

SIE.3TC4417-0AB4

START_SIG

Safety Start

Signal input

A6

0,75 YE0,75 YE

-K3

81

82

-K4

22

21

-K1

21

22

-K1

32

31

-K2

21

22

-K2

31

32

0,75 YE

0,75 YE 0,75 YE

0,75 YE

24V0

Safety unit

5

24V_PCC

7

nc

A4

nc

B3

nc

B4

B2 B3 B4A4 B6 A3

0,5 PK

0,5 WH

0,5 PK

0,5 WH

0,5 PK

0,5 YE

-K3

63

64

-K3

53

54

-K4

53

54

-K1

43

44

0,5 YE

-K4

63

64

0,5 YE

0,5 BN

0,5 YE

-K2

44

43

0,5 BN

0,5 WH

0,5 YE

0,5 BN

0,5 PK

0,5 YE

0,5 BN

0,5

BN

-X30.CSB

-

X30.CSB

-X30.CSB

Safety

Loop Extern

-W11.2

1 2 3 4 5 6 7 8

-F11

Supp1_SSK_RDY

6,3A

A2 Fuse & Distripution

1 2 3 4 5 6 7 8

nc

9 10 11

nc

12 13 14 15 16

nc

15

OUT2_ND

13

OUT2_D

16

nc

1

K1-A1

1 2

2

GND

8

GND

14

OUT1_D

6

GND

5

A3-K1

7

K4-A1

-X100

-

X100

-X100

Safety relais connect

-X27

-

X27

-X27

Safety

contactor

3 4

3

K2-A1

4

GND/K5

-R42

60VAC(100mW)

-R43

60VAC(100mW)

-D18

1

24V_PCC

2

GND

3

Loop1_IN

4

Loop2_IN

5

T2

6

START

7

TestLoopIn

8

nc

-R128

0R

Test_loop_IN

+

-

-K1

Safety loop

closed signal

24V0

L_CLSD

9

24V0

10

24Vext

11

24V0

12

24V0

-D50

-P300.pbc

Voltage-Trigger

300V precharge bypass control

Out

GND

24V0

24V.Safe

24V.Saf

e

24V.Safe

Safe DC

internal supply

24VSafe

24V0

-K2

-K2 Start_loop

-

+

in

out

GND

DIAGN_K_N

-K3

-K3 Start_loop

-

+

in

out

GND

START_SIG

24V_PCC

PCC supply

undervoltage lockout

OUT

24V_PCC

IN

24V0

DIAG

U_Mon

-Out

-PPWR.PRESENT

Voltage-Trigger

300V/160V PPWR-present

(300V > 60V & 160V > 60V)

P300V

P160V

-DI0_Safety_Loop_OK

+DI/126.1

-Loop2-End

+DI/126.1

-Loop1_Begin

+DI/126.1

-Safety_Start_SSK

+DI/126.1

-Loop2_Begin

+DI/126.1

-Loop1-End

+DI/126.1

==+-24V_F12_Aux

-Safety_Loop1_ext.in

+DI/126.2

-Safety_Loop1_ext.out

+DI/126.2

-Safety_Loop2_ext.in

+DI/126.2

-Safety_Loop2_ext.out

+DI/126.2

-GND_1

-CH1-OK

-CH2-OK

-PCC-POWER-OK

DC 24 V

from Power Supply PS4

24V-Supply

-P300V

-P160V

VDIFFMON1

300V

VDIFFMON2

160V

24VSafe

Safe supply

P_GND

Power Ground

DIAGN_K_N

==CSB=TX+/42.5

DIAGN_RD_N