2026 Ersa-Electronics-Production-Overview.pdf - 第30页
PRESS-FIT TECHNOLOG Y The VERSAFIT 500 is an eff ective and highly flexible inline sy stem for electronic assembly production in power electronics using pr ess- fit technology. The core of the system is a ser vo-electric…
SELECTIVE SOLDERING
THE ONE. FOR EVERYONE.
VERSAFLOW 3, available as
VERSAFLOW 3/45 MULTIWAVE
or VERSAFLOW 3/66 XL
VERSAFLOW 4 series,
available as VERSAFLOW 4/55
or VERSAFLOW 4 XL
VERSAFLOW 4
The models in the VERSAFLOW 4 series impress not only
with their flexible modular concept and further increased
process flexibility, but also with the award-winning
ERSASOFT 5 user interface. This generation of machines
also includes the VERSAFLOW 4 XL for soldering XL-format
circuit boards. Thanks to modules such as VERSAFLUX and
VERSAFLEX, these systems offer revolutionary flexibility at
the highest level of soldering.
VERSAFLOW 3
In order to meet all requirements in terms of flexibility,
VERSAFLOW 3/45 MULTIWAVE and VERSAFLOW 3/66 XL can
variably be supplemented with additional flux, heating, and sol
-
dering modules. To maximize throughput, dual-track conveyors,
module segmentation, and various pot concepts are available.
PCB formats range from 508 x 406 mm to 3000 x 610 mm.
VERSAFLOW ONE
The VERSAFLOW ONE is the entry into the
Kurtz Ersa world with all the know-how of
the market leader in selective soldering. It is
available as an F-Series with a single pot or as
an X-Series with a dual pot with X-variability
to maximize throughput. Up to 8 PCBs can be
processed simultaneously subject to machine
configuration – unique in the entry-level class!
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THROUGH-HOLE TECHNOLOGY
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PRESS-FIT TECHNOLOGY
The VERSAFIT 500 is an effective and highly
flexible inline system for electronic assembly
production in power electronics using press-
fit technology. The core of the system is
a servo-electric press cylinder that can be
precisely controlled and monitored in terms
of force and distance. The electronic
assemblies are positioned under the press
tool via an X/Y table, which also serves as
the conveyor system for the assemblies.
To meet demands for high flexibility, the
VERSAFIT 500 has a magazine for a wide
variety of press-fit tools. The VERSAFIT
500's control system and software ensure
complete process control of the press-fit
process.
The symbiosis of Kurtz Ersa's many years of
experience in soldering machine construc-
tion with the challenges of automated, inline
press-fit technology offers customers com-
pletely new possibilities in the design and
manufacture of electronic assemblies.
VERSAFIT 500 – fully automated press-fit system for line production
VERSAFIT 500 with stencil printer
VERSAPRINT 2 TIM and peripherals
Top-side press unit Lower press unit with tool changer Proven Kurtz Ersa conveyor system
Highlights
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Servo-electric press cylinder
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High-precision X/Y table
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Tool exchange for up to 10 tools
(5 top & 5 bottom)
n
High flexibility
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Tool selection via control
program
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Permanent process monitoring
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Flat belt conveyor
n
Very easy to maintain
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VERSAPRINT 2 TIM
The VERSAPRINT 2 TIM offers all the
advantages of stencil printing combined
with precise process parameters for
optimal processing of thermal pastes.
PRESS-FIT TECHNOLOGY
STENCIL PRINTING
Thus, a reproducible volume application is
achieved that can also be monitored using
the printer's integrated inspection system.
The semi-automatic VERSAFIT ONE for
the press-fit assembly of IGBT modules or
high-pole connectors in power electronics
combines maximum precision with a
compact design and excellent price-
performance ratio. It offers 100% process
monitoring at benchmark level – including
force-distance measurement and real-
time quality evaluation.
With clearance heights of 100 mm at
the top and 120 mm at the bottom, it
processes assemblies up to 610 x 610
mm. The robust, user-friendly technology
guarantees the highest quality without
thermal stress or flux. The result: lowest
contact resistance and high-load con-
nections. As a semi-automatic press-fit
system, the VERSAFIT ONE bridges the
gap between manual pressing and fully
automated lines. It is suitable for appli-
cations in photovoltaics, e-mobility and
energy and charging infrastructure.
VERSAFIT ONE – semi-automatic press-fit system for maximum process reliability
reproducible thermal paste printing
Highlights
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100 % process reliability due
to complete monitoring of the
press-fit process
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Compact design
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Quick and easy tool change
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Customized recipes
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Assembly formats up to
610 x 610 mm and 10 kg weight
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Optional traceability package
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PRESS-FIT TECHNOLOGY
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