2338136-1_Pin-Insertion-Catalog.pdf - 第10页
TE APPLICA TION T OOLING / / / PIN INSERTION MA CHINES P AGE 10 LINE OF PIN INSERTION MACHINES Component Capability Ree le d com pon en ts . C a n be pre ss-fit o r throu gh -h ol e sold er co mp on ent s su ch as p ins ,…
PAGE 9TE APPLICATION TOOLING /// PIN INSERTION MACHINES
Line Configurations
Extension of 3 Head Machine
Machine Performance of P360
• Insertion force max 900 N
• PCB size max: 420 x 360 mm (16.5 x 14.2 in)
• PCB size min: 80 x 80 mm (3.15 x 3.15 in)
• PCB size max with flip unit:
200 x 200 mm (7.85 x 7.85 in)
• Insertion area (P300 without flip unit):
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area with tool changer:
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area without tool changer:
330 mm x 340 mm (13 x 13.4 in)
• PCB thickness: 1 – 4 mm (.04 – .157 in)
• Max height of components/top side: 30 mm (1.2 in)
• Max height of components/bottom side:
25 mm (.985 in)
• Insertion cycles per second in a pitch of max
5.08 mm (.2 in): 4.5
• Insertion speed of pin:
0 – max 450 mm/sec (0 – 17.7 in/sec)
• Reel/outer diameter: < 800 mm (31.5 in)
Machine Data of P360
• Supply voltage: 400 V
• System frequency 50/60 Hz
• 3 Phases
• Power consumption during production: 2.8 kW
• Power consumption during standby: 700 W
• Air pressure: 500 – 800 kPa
• Air consumption: 100 liters/min
• Operating temperature: 10 – 35 °C
• Storage temperature: 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Footprint: W x D x H:
240 x 190 x 220 mm (9.5 x 7.5 x 8.7 in)
• Sound pressure level (machines with light curtain):
< 75 dB (A)
• Painted surfaces: RAL 7035
Products processed by P360
• Press-fit contacts
• Solder contacts
• Pins and tabs
• Sockets
• Spring contacts
• Continuous wire
• F-post
Quality Management
• Fulfilling Industry 4.0 requirements
• Customized MES solutions
• Force monitoring and Force vs distance
monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
Extension of 4 head Machine
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 10
LINE OF PIN INSERTION
MACHINES
Component Capability
Reeled components. Can be press-fit or through-hole
solder components such as pins, tabs and receptacles.
Can apply products from TE Connectivity or other
manufacturers. Processing of loose piece components
and continuous wire is available upon request.
Physical Dimensions
• Width: 2.400 mm (102 in)
• Depth: 3.000 mm (118 in)
• Height: 2.200 mm (87 in)
• Weight: Approx. 2.200 kg (4410 lb)
P550 Pin Insertion Machine
Machine
• Flexible and fully automatic high speed operation
machine for application of reeled components
• For integration into production line
• For high volume level production
– Up to 4 insertion heads
– Up to 6 dierent contacts with Twin Feed
• Double and triple pin insertion
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with
P100/P300/P360
• Freely programmable insertion angle
(Rotation has no influence on insertion range)
• Easy changeover of the conversion kits within
< 10 minutes
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped with pin presence
check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming
Quality Management
• Fulfilling Industry 4.0 requirements
• Customized MES solutions
• Force monitoring and Force vs distance
monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
PAGE 11TE APPLICATION TOOLING /// PIN INSERTION MACHINES
Options for P550
• 4.5 insertion cycles per second at 5.08 mm pitch
• Tool changer
• Fixed base tool
• Max number of base tools: 4
• Motor driven feed
• Twin feed tool
• Triple pin mode
• PCB flip unit
• Simultaneous PCB transfer/in-line
• Servo anvil
• Servo anvil with rotation
• Anvil changer
• Vision system
• PCB thickness measurement
• Insertion force monitoring
• Force vs distance monitoring
Machine Performance of P550
• Insertion force max 900 N
• PCB size max: 420 x 360 mm (16.5 x 14.2 in)
• PCB size min: 80 x 80 mm (3.15 x 3.15 in)
• Insertion area (P300 without flip unit):
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area with tool changer:
410 x 340 mm (16.15 x 13.4 in)
• Camera inspection area without tool changer:
330 mm x 340 mm (13 x 13.4 in)
• PCB thickness: 1 – 4 mm (.04 – .157 in)
• Max height of components/top side: 30 mm (1.2 in)
• Max height of components/bottom side:
25 mm (.985 in)
• 5 insertion cycles per second at a distance of 30mm
from position to position (.2 in) pitch
• Insertion speed of pin:
0 – max 500 mm/sec (0 – 17.7 in/sec)
• Reel/outer diameter: < 800 mm (31.5 in)
Machine Data of P550
• Supply voltage: 400 V
• System frequency 50/60 Hz
• 3 Phases
• Power consumption during production: 2.8 kW
• Power consumption during standby: 700 W
• Air pressure: 500 – 800 kPa
• Air consumption: 100 liters/min
• Operating temperature: 10 – 35 °C
• Storage temperature: 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Footprint: W x D x H:
240 x 190 x 220 mm (9.5 x 7.5 x 8.7 in)
• Sound pressure level (machines with light curtain):
< 75 dB (A)
• Painted surfaces: RAL 7035
Products processed by P550
• Press-fit contacts
• Solder contacts
• Pins and tabs
• Sockets
• Spring contacts
• Continuous wire
• F-post
Tools designed for wide range of reeled components
(TE and non-TE contacts.) Processing of loose piece
components and continuous wire is also possible and
available upon request.