2338136-1_Pin-Insertion-Catalog.pdf - 第3页
P AGE 3 TE APPLICA TION T OOLING / / / PIN INSERTION MA CHINES LINE OF PIN INSERTION MACHINES Products which can be processed • ACTION PIN contacts • AMPMODU contacts • Cross contacts • EON board to board • EON board to …
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 2
LINE OF PIN INSERTION
MACHINES
Quality Management
• Fitting into Industry 4.0 trend of automation
• Customized for individual Manufacturing Execution
Systems (MES) solutions
• Tool management to support optimum quality
management
• Quality monitoring functions, like
– Pin penetration sensing
– Pin presence detection
– Electrical continuity sensing
– Force vs. distance monitoring
– Vision system for accuracy
• Quality control data stored in the system for future
traceability
• No loss in time, since going parallel to pin insertion
Flexibility for Production
• Modular machine concept
• Modular tool concept
• Extremely wide range of conversion kits available
• Application of up to 6 dierent contacts
on one machine
• Easy and quick change product tool pack
TE Connectivity (TE) insertion machines
• Flexible configuration of machines
• Full range of machine portfolio from manual repair
and low volume systems up to highly configurable
systems with all grades of automation and max
performance of up to 15 pins per second
• Accessories enhancing flexibility and productivity
• Highest performance and quality
• World wide field service available to maximize
uptime
Applied Cost Savings
• Rotary insertion finger applies products at dierent
angles without decreasing insertion rate
• Product specific tooling
• Easy change from one product to another
Table of Contents
• Pin Insertion Machines Comparison Chart
• Line of Pin Insertion Machines
– P10 Single Pin Repair Station
– P100 Semi-Automatic Pin Insertion Machine
– P300 Flexible and Fully Automatic Pin Insertion
Machine
– P360 Modular High Speed Pin Insertion Machine
– P550 Flexible High Speed Pin Insertion Machine
• Spare and Wear Parts
• Maintenance & Service
• Request for Quote including Questionnaire
for Insertion Machines
PAGE 3TE APPLICATION TOOLING /// PIN INSERTION MACHINES
LINE OF PIN INSERTION
MACHINES
Products which can be processed
• ACTION PIN contacts
• AMPMODU contacts
• Cross contacts
• EON board to board
• EON board to housing
• FEC pins
• GDS contacts
• Junior Timer
• Junior Power Timer
• MQS pins
• PCB contacts
• PCB coupler
• Solder tabs
• Spring contacts
• Tabs
• Please contact your local TE Connectivity
representative for your special requirement
P10 Single Pin Insertion Station
Machine
• For repair of very low volumes
• Manual press with ratchet mechanism
• Adapter for product specific insertion fingers
(also used on TE Connectivity P300
insertion machines)
• Force versus distance monitoring on touch screen
monitor
• Application of a single pin, manually loaded into the
insertion finger
• PCB positioned on support tool
• Separate tool available to cut contacts
from carrier strip
Product Features
• Convenient and easy operation due to a touch
screen monitor
• Single pins can be interchanged on a complete
equipped PCB
• High insertion quality due to press cycle monitoring
with PQM
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 4
LINE OF PIN INSERTION
MACHINES
P100 Pin Insertion Machine
Machine
• Stand alone
• Manual PCB/panel loading
• For mid-volume level production up to
5 million contacts per shift and year
• Up to 2 insertion heads
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with P300/P360/P550
• Freely programmable insertion angle
• Easy changeover of the conversion kits within < 10 min
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped with pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming and automatic setup
Quality Management
• In line with Industry 4.0 standards
• Customized for individual Manufacturing Execution
Systems (MES) solutions
• Force monitoring
• Force vs. distance monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
Products
Tools for wide range of TE and non-TE contacts
available for:
• Press-fit contacts
• Solder contacts
• Pins and tabs
• Sockets
• Spring contacts
• Continuous wire
• F-post
Options for P100
• 1.5 insertion cycles per second at 5.08 mm pitch
• Fixed base tool
• Max number of base tools: 2
• Reel unwinder
• XY table
• Manual loading of PCB
• Light curtain
• Pneumatic anvil
• Vision system
• Insertion force monitoring
• Force vs. distance monitoring
• Tool setup check
• PCB scan
• Data collect
• MES connector
• Production data