2338136-1_Pin-Insertion-Catalog.pdf - 第8页

TE APPLICA TION T OOLING / / / PIN INSERTION MA CHINES P A GE 8 LINE OF PIN INSERTION MACHINES P360 Pin Insertion Machine Machine • Modular high speed insertion machine • Available as stand alone unit or integrated into …

PAGE 7TE APPLICATION TOOLING /// PIN INSERTION MACHINES

Machine Performance of P300

• Insertion force max 900 N

• PCB size max: 420 mm x 360 mm (16.5 x 14 in)

• PCB size min: 80 mm x 80 mm (3.15 x 3.15 in)

• PCB size max for P300 with ﬂip unit:

340 mm x 220 mm (13.4 x 8.7 in)

• Insertion area (P300 without ﬂip unit):

410 mm x 340 mm (16.15 x 13.4 in)

• Camera inspection area without tool changer:

330 mm x 340 mm (13 x 13.4 in)

• PCB thickness: 1 – 4 mm (.04 up to .157 in)

• Max height of components/top side: 30 mm (1.18 in)

• Max height of components/bottom side:

25 mm (.985 in)

• Insertion cycles per second in a pitch

of max 5.08 mm: 3

• Insertion speed of pin:

0 – max 300 mm/sec (max 11.8 in/sec)

• Reel / outer diameter: < 800 mm (31.5 in)

Machine Data of P300

• Supply voltage: 400 V

• System frequency 50/60 Hz

• 3 Phases

• Power consumption during production: 2.8 kW

• Power consumption during standby: 700 W

• Air pressure: 500 – 800 kPa

• Air consumption: 100 liters/min

• Operating temperature: 10 – 35 °C

• Storage temperature : 10 – 50 °C

• Humidity: 10 – 60 % (non-condensing)

• Sound pressure level (machines with light curtain ):

< 75 dB (A)

• Sound pressure level (machines with light curtain):

< 80 dB(A)

• Painted surfaces: RAL 7035

Physical Dimensions of P300 insertion machine

• Width: 1.500 mm (60 in)

• Depth: 1.700 mm (67 in)

• Height: 2.200 mm (87 in)

• Weight: Approx.: 1.600 kg (3520 lb)

Products processed by P300

• Press-ﬁt contacts

• Solder contacts

• Pins and tabs

• Sockets

• Spring contacts

• Continuous wire

• F-post

Tools designed for wide range of reeled components

(TE and non-TE contacts.) Processing of loose piece

components and continuous wire is also possible and

available upon request.

TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 8

LINE OF PIN INSERTION

MACHINES

P360 Pin Insertion Machine

Machine

• Modular high speed insertion machine

• Available as stand alone unit or integrated into

production line

• Fully automatic and ﬂexible

• For high volume level production (up to 25 million

insertions/shift and year)

• Ideal for broad variety of line conﬁgurations

• Single insertion head (up to 2 dierent contacts

with twin feed)

• Double and triple pin insertion

Standard Features

• Servo driven base insertion head

• Conversion kits compatible with

P100/P300/P550

• Freely programmable insertion angle

(Rotation has no inﬂuence on insertion range)

• Easy changeover of the conversion kits within

< 10 minutes

• Adjustable PCB support to provide production

ﬂexibility

• Lower support tool equipped with pin presence check

• Clinching in lower tooling possible

• Easy-to-use touch screen allowing simple

programming

Options for P360

• 5 insertion cycles per second

at a distance of 30mm from position to position (.2 in) pitch

• Fixed base tool

• Max number of base tools: 1

• Motor driven feed

• Twin feed tool

• Triple pin mode

• PCB transfer/in-line

• Servo anvil

• Servo anvil with rotation

• Vision system

• PCB thickness measurement

• Insertion force monitoring

• Force vs distance monitoring

With inlet conveyor

Without inlet conveyor

Modular line

Line Conﬁgurations

Stand alone

PAGE 9TE APPLICATION TOOLING /// PIN INSERTION MACHINES

Line Conﬁgurations

Extension of 3 Head Machine

Machine Performance of P360

• Insertion force max 900 N

• PCB size max: 420 x 360 mm (16.5 x 14.2 in)

• PCB size min: 80 x 80 mm (3.15 x 3.15 in)

• PCB size max with ﬂip unit:

200 x 200 mm (7.85 x 7.85 in)

• Insertion area (P300 without ﬂip unit):

410 x 340 mm (16.15 x 13.4 in)

• Camera inspection area with tool changer:

410 x 340 mm (16.15 x 13.4 in)

• Camera inspection area without tool changer:

330 mm x 340 mm (13 x 13.4 in)

• PCB thickness: 1 – 4 mm (.04 – .157 in)

• Max height of components/top side: 30 mm (1.2 in)

• Max height of components/bottom side:

25 mm (.985 in)

• Insertion cycles per second in a pitch of max

5.08 mm (.2 in): 4.5

• Insertion speed of pin:

0 – max 450 mm/sec (0 – 17.7 in/sec)

• Reel/outer diameter: < 800 mm (31.5 in)

Machine Data of P360

• Supply voltage: 400 V

• System frequency 50/60 Hz

• 3 Phases

• Power consumption during production: 2.8 kW

• Power consumption during standby: 700 W

• Air pressure: 500 – 800 kPa

• Air consumption: 100 liters/min

• Operating temperature: 10 – 35 °C

• Storage temperature: 10 – 50 °C

• Humidity: 10 – 60 % (non-condensing)

• Footprint: W x D x H:

240 x 190 x 220 mm (9.5 x 7.5 x 8.7 in)

• Sound pressure level (machines with light curtain):

< 75 dB (A)

• Painted surfaces: RAL 7035

Products processed by P360

• Press-ﬁt contacts

• Solder contacts

• Pins and tabs

• Sockets

• Spring contacts

• Continuous wire

• F-post

Quality Management

• Fulﬁlling Industry 4.0 requirements

• Customized MES solutions

• Force monitoring and Force vs distance

monitoring

• Pin presence detection

• Vision system for accuracy

• Tool management

• Machine capability study

Extension of 4 head Machine