2338136-1_Pin-Insertion-Catalog.pdf - 第4页
TE APPLICA TION T OOLING / / / PIN INSERTION MA CHINES P AGE 4 LINE OF PIN INSERTION MACHINES P100 Pin Insertion Machine Machine • Stand alone • Manual PCB/panel loading • For mid-volume level production up to 5 million …
PAGE 3TE APPLICATION TOOLING /// PIN INSERTION MACHINES
LINE OF PIN INSERTION
MACHINES
Products which can be processed
• ACTION PIN contacts
• AMPMODU contacts
• Cross contacts
• EON board to board
• EON board to housing
• FEC pins
• GDS contacts
• Junior Timer
• Junior Power Timer
• MQS pins
• PCB contacts
• PCB coupler
• Solder tabs
• Spring contacts
• Tabs
• Please contact your local TE Connectivity
representative for your special requirement
P10 Single Pin Insertion Station
Machine
• For repair of very low volumes
• Manual press with ratchet mechanism
• Adapter for product specific insertion fingers
(also used on TE Connectivity P300
insertion machines)
• Force versus distance monitoring on touch screen
monitor
• Application of a single pin, manually loaded into the
insertion finger
• PCB positioned on support tool
• Separate tool available to cut contacts
from carrier strip
Product Features
• Convenient and easy operation due to a touch
screen monitor
• Single pins can be interchanged on a complete
equipped PCB
• High insertion quality due to press cycle monitoring
with PQM
TE APPLICATION TOOLING /// PIN INSERTION MACHINES PAGE 4
LINE OF PIN INSERTION
MACHINES
P100 Pin Insertion Machine
Machine
• Stand alone
• Manual PCB/panel loading
• For mid-volume level production up to
5 million contacts per shift and year
• Up to 2 insertion heads
Standard Features
• Servo driven base insertion head
• Conversion kits compatible with P300/P360/P550
• Freely programmable insertion angle
• Easy changeover of the conversion kits within < 10 min
• Adjustable PCB support to provide production
flexibility
• Lower support tool equipped with pin presence check
• Clinching in lower tooling possible
• Easy-to-use touch screen allowing simple
programming and automatic setup
Quality Management
• In line with Industry 4.0 standards
• Customized for individual Manufacturing Execution
Systems (MES) solutions
• Force monitoring
• Force vs. distance monitoring
• Pin presence detection
• Vision system for accuracy
• Tool management
• Machine capability study
Products
Tools for wide range of TE and non-TE contacts
available for:
• Press-fit contacts
• Solder contacts
• Pins and tabs
• Sockets
• Spring contacts
• Continuous wire
• F-post
Options for P100
• 1.5 insertion cycles per second at 5.08 mm pitch
• Fixed base tool
• Max number of base tools: 2
• Reel unwinder
• XY table
• Manual loading of PCB
• Light curtain
• Pneumatic anvil
• Vision system
• Insertion force monitoring
• Force vs. distance monitoring
• Tool setup check
• PCB scan
• Data collect
• MES connector
• Production data
PAGE 5TE APPLICATION TOOLING /// PIN INSERTION MACHINES
Machine Performance of P100
• Insertion force max 900 N
• PCB size max 420 x 360 mm (16.5 x 14 in)
• PCB size min 30 x 30 mm (1.2 x 1.2 in)
• Insertion are 300 x 310 mm (11.8 x 12 in)
• Camera inspection area without tool changer
400 x 310 mm (15.8 x 12.2 in)
• PCB thickness : 1 – 4 mm (.04 – .157 in)
• Max height of components/top side: 30 mm (1.2 in)
• Max height of components/bottom side:
25 mm (.985 in)
• Insertion speed of pin : max 150 mm/sec (5.9 in/sec)
• Reel/outer diameter : < 800 mm (31.5 in)
General Machine Data of P100
• Supply voltage: 230 V
• System frequency: 50/60 Hz
• Phases: 1
• Power consumption during production: 1.8 kW
• Power consumption during standby: 600 W
• Air pressure: 500 – 800 kPa
• Air consumption : 100 l/min
• Operating temperature: 10 – 35 °C
• Storage temperature: 10 – 50 °C
• Humidity: 10 – 60 % (non-condensing)
• Footprint (W x D x H):
143 x 110 x 170 cm (56.3 x 43.3 x 67 in)
• Sound pressure level (machines with light curtain):
< 80 dB(A)
• Painted surfaces RAL 7035