YSM20WR_KMM-000_cwd.pdf - 第8页

Confidential & Proprietary

PAGE

44

33

22

HA EMG

11

Y SAFE

1

2

3

1

2

3

SQ027

Y SAFE Y SAFE

3 3

2

1

2

1

4

3

2

1

4

3

2

1

P052

H POW/EMG

5

66

5

4

3

2

1

4

3

2

1

A3

B3 B3

A3

GOOD

HEAD B POW BOARD ASSY

HP CN2CN2

B1

A2

B2 B2

A2

B1

A1A1

HB EMG

C/R GOOD

2

1

2

1

H POW/EMG

5

66

5

4

3

2

1

4

3

2

1

CV EMG

2

1

2

1

P032

HEAD A POW BOARD ASSY

HP CN2CN2

B1

A2

B2

A3

B3 B3

A3

B2

A2

B1

A1A1

GOOD

CV C/R POW BOARD ASSY

P091

CN2 CVP CN2

B1

A2

B2

A3

B3 B3

A3

B2

A2

B1

A1A1

GOOD

IF GOOD

2

1

2

1

IF RASRAS

B10

･

B2

A2

B1

A1

B10

･

B2

A2

B1

A1

GOOD

GOOD DPOW GOOD

3

2

1

3

2

1

REMOTE IF BOARD

GOOD

GOOD SRV1 GOOD

3

2

1

3

2

1

GOOD

SERVO BOARD 1

GOOD SRV2 GOOD

3

2

1

3

2

1

GOOD

SERVO BOARD 2

SRV3 GOODGOOD

3

2

1

3

2

1

GOOD

SERVO BOARD 3

SRV4 GOODGOOD

3

2

1

3

2

1

GOOD

SERVO BOARD 4

※ATS SPEC.Only

CONTROL BOX A01

See Page 5

EMERGENCY CIRCUIT -2-

R2 NC-SW

R1 NC-SW

F2 NC-SW

F1 NC-SW

R2 FDR EMG

R1 FDR EMG

F1 FDR EMG

F2 FDR EMG

SIH3A3 R1 NCSW

SIH3A5 R2 NCSW

SIH3B5 R2 NCSW

SIH3B7 R2 NCSW

SIH2B7 F2 NCSW

SIH2B5 F2 NCSW

SIH2A5 F2 NCSW

SIH2A3 F1 NCSW

SIH1B5 R2 EMG

SIH1A5 R1 EMG

A1

B1

A3

B3

A5

B5

A7

B7

A1

B1

A3

B3

A5

B5

A7

B7

A1

B1

A3

B3

A5

B5

A7

B7

Input Unit-1

Input Unit-2

Input Unit-3

Input Unit-4

END Unit

CPU Unit

Output Unit-1

Coupler Unit

SAFETY UNIT A31

GOOD SID A7 GOOD

SOD B1 KMON2

SOD A1 KMON1

SOD A3 KM 0V

SOD B3 KM 0V

SOD A5 SRVON

R2 NC-SW

SID A1 KM FB1BA1Si0

Si1

T0

T1

Si2

Si3

Si4

T1

T0

B2

A3

B3

A4

B4

A5

SID B1 KM FB2B

FEED BACK

B1

A2

SIH1B1 F2 EMG

SIH1A1 F1 EMGSi0

Si1

T0

T1

Si2

Si3

T0

SIH3B1 R1 NCSW

SIH3A1 R1 NCSW

SIH2B1 F1 NCSW

SIH2A1 F1 NCSWF1 NC-SW

F1 NC-SW

F2 NC-SW

R1 NC-SW

R2 NC-SW

Si0

Si1

T0

T1

Si2

Si3

T1

T0

Si0

Si1

T0

T1

Si2

Si3

T1

T0

T1

Si5

Si6

Si7

T1

T0

T1

B5

A6

B6

A7

B7

A8

B8

So1

So0

EIC A5+24V

EIC B5 0V

EIC A3 0V

EIC A1+24V

A1

B1

A3

B3

IOG

A1UVUNIT POW

B7

B1

A3

B3

A5

B5

A7

IOG

UV

UG

IOV

GND

I/O POW

EARTH

UNIT GND

I/O GND

IOG

SERVO ON So2

So3

A5

B5

A7

B7

SID A3 RST A

SID B2 KM FB2

SID A4 RST

SID B4 EMG1

SID A5 EMG1A

RESET

FEED BACK

EMG 1

SID A2 KM FB1

CONVERTER BOARD

F1 FDR EMG

F2 FDR EMG

R1 FDR EMG

R2 FDR EMG

200V KM ON

48V KM ON

200V KM FB

48V KM FB

SPARE/N0100547

SPARE/N0100546

SPARE/N0100544

SPARE/N0100543

SPARE /N0100550

Y SAFE/N0100545

HEAD B GOOD/N0100536

HEAD A GOOD/N0100535

A1

B1

A2

B2

A3

B3

A5

A4

B4

B6

B5

A6

A8

B8

A9

B9

B7

A7

A11

B11

B10

A10

CN31

A1

B1

A2

B2

A3

B3

A5

A4

B4

B6

B5

A6

A8

B8

A9

B9

A7

B7

A11

B11

A10

B10

CN31

PC2

+5V

Q2

+5V

SPARE/N0100542

SPARE/N0100541

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

1

CN33CN33

PC1

+5V

Q1

A8A8

・・

CN38

B3

A3

B2

A2

B1

A1

B7

A7

B6

A6

B5

A5

・

A1

B1

A2

B2

A3

B3

・

A5

B5

A6

B6

A7

B7

CN38

+24V-36 +24V-37 +24V-38

+24V-30

+24V-32

CV CONTROLLER GOOD/N0100534

CONTROLLER GOOD/N0100533

B9 B9

A10

A16

B16

A17

B17

A14

・

B13

・

READY OUT/T01000E1

RL1

B13

B17

A17

B16

A16

・

A14

・

CONTACTOR 48V ON /N0100532

CONTACTOR 200V ON /N0100531

SAFETY RELAY ON/N0100530

F2 COVER

FRONT2 COVER SW

R2 COVER

REAR2 COVER SW

B30B30

・・

B28B28

B21 B21

A21A21

B15 B15

A15A15

・・

CN35CN35

・

A13

B12

A12

・

B10

A10

B9

A9

・

B7

A7

B6

A6

・

B4

A4

B3

A3

B1

A1

・

A13

B12

A12

・

B10

A10

B9

A9

・

B7

A7

B6

A6

・

B4

A4

B3

A3

B1

A1

SB32

SB31

REAR EMG SW

R EMG SW

FRONT EMG SW

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

F EMG SW

4

3

2

1

4

3

2

1

4

3

2

1

4

3

2

1

SQ104

SQ102

N01004F6

N0100500

F1 FEEDER

F2 FEEDER

N01004F5

N01004F4

N01004F3

N01004F2

F COVER SW

R COVER SW

R EMG SW

F EMG SW

+24V-33

・

A13

B12

A12

・

B10

A10

B9

A9

・

B7

A7

B6

A6

・

B4

A4

B3

A3

A1

+24V-34

N0100504

F1 SHUTTER COVER SW

F2 SHUTTER COVER SW

R1 SHUTTER COVER SW

R2 SHUTTER COVER SW

B30

・

B28

N0100505

N0100506

N0100507

CN36

KM11 74 +24E

KM12 A1 KMON2

KM11 A1 KMON1

S11

KM12 53 +24V

KM12 21 FB2

KM12 61 FB2

KM12 A2 0V

KM11 A2 0V

KM11 53 +24V

KM11 21 FB1

KM11 61 FB1

KM11 22 FB1B

KM11 62 FB1B

KM12 22 FB2B

KM12 62 FB2B

KM11 73 +24V

KM11/KM11A

W54

V54

U54

W52

V52

U52

KM12/KM12A

+48VB

S12

+48V

KM11 54 KMON1

KM12 54 KMON2

2

1

CN14

・

12

6

・・

6

12

・

CN14

1

2

+24V-13 +24E-1 IN +24E-2 IN

I/O CONVEYOR BOARD ASSY P021

・・

A8A8

A7A7

B10

・

B10

・

B7B7

R2 NC-SW DI

SHUTTER

See Page 5

EMERGENCY CIRCUIT-2-

CN26 CN26

A1A1

+24V-25

A8A8

A7A7

B10

・

B10

・

B7B7

・・

R1 NC-SW DI

SHUTTER

CN9

A1

CN9

A1

+24V-10

B15B15

B14B14

B17

・

B17

・

A15A15

F2 NC-SW DI

SHUTTER

・・

A8A8

A7A7

B7B7

F1 NC-SW DI

SHUTTER

・・

CN4

A1

CN4

A1

+24V-6

N01004B4

R2 SHUTTER CLOSE

N0100406

R1 SHUTTER CLOSE

N01003C6

F2 SHUTTER CLOSE

N01003C1

F1 SHUTTER CLOSE

B30 B30

A9

B9

・

A9

B9

・

N0100520

R2 FEEDER

A3

B3

・

A3

B3

・

R1 FEEDER

N0100516

A1A1

CN37 CN37

+24V-35

・・

・

A13

B12

A12

・

B10

A10

B9

A9

・

B7

A7

B6

A6

・

B4

A4

B3

A3

A1

B30

・

B28

CN36

F1 SHUT COVER SW DI

F1 FDR EMG DI

F2 FDR EMG DI

R1 FDR EMG DI

R2 FDR EMG DI

R2 SHUT COVER SW SI

R1 SHUT COVER SW SI

F2 SHUT COVER SW SI

R2 SHUT COVER SW EMG

R1 SHUT COVER SW EMG

F SHUT COVER SW EMG

21 22

73 74

83 84

53 54

A1 A2

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

61 62

21 22

73 74

83 84

53 54

A1 A2

1/L1

3/L2

5/L3

2/T1

4/T2

6/T3

61 62

CC .V 0

4

E

MERGENCY CIRCU IT-1(Non-stop FES Sp ec.)

YSM20WR-2

Confidential & Proprietary

PAGE

P134

18

・

11

10

1

・

12

FDR CTRL BOARD ASSY

FET

18

・

11

10

1

・

12

REAR-2 FEEDER HOLDER

P133

18

・

11

10

1

・

12

FDR CTRL BOARD ASSY

FET

18

・

11

10

1

・

12

REAR-1 FEEDER HOLDER

P131

18

・

11

10

1

・

12

FDR CTRL BOARD ASSY

FET

FRONT-1 FEEDER HOLDER

18

・

11

10

1

・

12

P132

18

・

11

10

1

・

12

FDR CTRL BOARD ASSY

FET

18

・

11

10

1

・

12

FRONT-2 FEEDER HOLDER

I/O CONVEYOR BOARD ASSY P021 CN35

B15 N01004F6

F1 FDR EMG DI

A15 +24V-33

See Page 4

EMERGENCY CIRCUIT-1-

I/O CONVEYOR BOARD ASSY P021 CN37

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

FDR EMG

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

FDR EMG

CN38

CN38CUNET

1

・

8

9

1

・

8

9

CUNET

1

・

8

9

1

・

8

9

CUNET F1 CUNET

1

・

8

9

1

・

8

9

CUNET

1

・

8

9

1

・

8

9

CUNET R1

CUNET 2

1

2

1

2 2

1

2

1

2 2

1

2 2

1

F1 FDR EMG

F2 FDR EMG

R1 FDR EMG

R2 FDR EMG

CN38

A21 +24V-33

B21 N0100500

F2 FDR EMG DI

A3 +24V-35

B3 N0100516

R1 FDR EMG DI

A9 +24V-35

B9 N0100520

R2 FDR EMG DI

See Page 4

EMERGENCY CIRCUIT-1-

SAFETY UNIT A31 Input Unit-2

SIH1A1 F1 EMG

SIH1B1 F2 EMGSi1

Si0

B1

A1

F1 FDR EMG

F2 FDR EMG

See Page 4

EMERGENCY CIRCUIT-1-

B3

A3

Si3

Si2 SIH1A5 R1 EMG

SIH1B5 R2 EMG

R1 FDR EMG

R2 FDR EMG

I/O CONVEYOR BOARD ASSY P021 CN4

A7 +24V-6

B7 N01003C1

A8 GND

F1 SHUTTER CLOSE

B14 +24V-6

A15 N01003C6

B15 GND

F2 SHUTTER CLOSE

See Page 4

EMERGENCY CIRCUIT-1-

FRONT-1 SHUTTER UNIT

LOGIC

SHUTTER

55

44

33

2

1

2

1

SHUTTER

SQ253

MONITOR

OUTPUT

INPUT

GND

+24V

9

10

11

12

13

14

15

1

・

F1 SHUTTER

9

10

11

12

13

14

15

1

・

SHUTTER

16 16

17

18

17

18

NON-CONTACT SW

4

3

2

1

4

3

2

1

SHUT COVER

SQ254

SHUTTER COVER SW

LOGIC

SHUTTER

55

44

33

2

1

2

1

SHUTTER

MONITOR

OUTPUT

INPUT

GND

+24V

9

10

11

12

13

14

15

1

・

SHUTTER

16

17

18

NON-CONTACT SW

4

3

2

1

4

3

2

1

SHUT COVER

SHUTTER COVER SW

LOGIC

SHUTTER

55

44

33

2

1

2

1

SHUTTER

MONITOR

OUTPUT

INPUT

GND

+24V

9

10

11

12

13

14

15

1

・

SHUTTER

16

17

18

NON-CONTACT SW

4

3

2

1

4

3

2

1

SHUT COVER

SHUTTER COVER SW

LOGIC

SHUTTER

55

44

33

2

1

2

1

SHUTTER

MONITOR

OUTPUT

INPUT

GND

+24V

9

10

11

12

13

14

15

1

・

SHUTTER

16

17

18

NON-CONTACT SW

4

3

2

1

4

3

2

1

SHUT COVER

SHUTTER COVER SW

9

10

11

12

13

14

15

1

・

16

17

18

9

10

11

12

13

14

15

1

・

16

17

18

9

10

11

12

13

14

15

1

・

16

17

18

R2 SHUTTER

REAR-2 SHUTTER UNIT

SQ283

SQ284

SQ273

SQ274

REAR-1 SHUTTER UNIT

FRONT-2 SHUTTER UNIT

SQ263

SQ264

F2 SHUTTER

R1 SHUTTER

R1 NC-SW IN

R1 NC-SW OUT

SAFETY UNIT A31 Input Unit-4

R2 NC-SW OUT

R2 NC-SW IN

EMERGENCY CIRCUIT-1-

See Page 4

SIH3A1 R1 NCSW

SIH3B1 R1 NCSWSi1

Si0

B1

A1

T0

T1

Si3

Si2

SIH3B7 R2 NCSW

SIH3A5 R2 NCSW

SIH3B5 R2 NCSW

SIH3A3 R1 NCSW

2 2

1 1

33

2 2

1 1

33

44

5 5

R2 NC-SW

R1 NC-SW

B5

A5

B7

A3

I/O CONVEYOR BOARD ASSY P021 CN36

A1 EMG IN

2 2

1 1

33

44

F SHUT SW

F SHUT COVER SW EMG

A3 +24V-34

B3 N0100504

B4 EMG OUT

A6 +24V-34

B6 N0100505

2 2

1 1

33

44

5 5

6 6

A7 EMG IN

B7 EMG OUT

A9 +24V-34

B9 N0100506

R1 SHUT SW

A10 EMG IN

B10 EMG OUT

A12 +24V-34

B12 N0100507See Page 4

EMERGENCY CIRCUIT-1-

2 2

1 1

33

44

5 5

6 6

R2 SHUT SW

F SHUT COVER SW EMG

F1 SHUT COVER SW DI

F2 SHUT COVER SW SI

R1 SHUT COVER SW EMG

R1 SHUT COVER SW SI

R2 SHUT COVER SW SI

R2 SHUT COVER SW EMG

5 5

6 6

A8 GND

A7 +24V-10

B7 N0100406

R1 SHUTTER CLOSE

See Page 4

EMERGENCY CIRCUIT-1-

I/O CONVEYOR BOARD ASSY P021 CN9

A8 GND

A7 +24V-25

B7 N01004B4

R2 SHUTTER CLOSE

See Page 4

EMERGENCY CIRCUIT-1-

I/O CONVEYOR BOARD ASSY P021 CN26

F1 NC-SW OUT

F1 NC-SW IN

SAFETY UNIT A31 Input Unit-3

SIH2A1 F1 NCSW

SIH2B1 F1 NCSWSi1

Si0

B1

A1

T0 SIH2A3 F1 NCSW

2 2

1 1

33

44

5 5

F NC-SW

F2 NC-SW IN

F2 NC-SW OUT

F2 NC-SW IN

EMERGENCY CIRCUIT-1-

See Page 4

Si3

Si2

T1

SIH2B5 F2 NCSW

SIH2A5 F2 NCSW

SIH2B7 F2 NCSWB7

A5

B5

A3

CC .V 0

5

E

MERGENCY CIRCU IT-2(Non-stop FES Sp ec.)

YSM20WR-2

Confidential & Proprietary

PAGE

T01000E1

READY OUT

RL1

MACHINE EMG

Y SAFEHEAD B

GOOD

HEAD A

GOOD

CONV CR

GOOD

BASE CR

GOOD

+24V-38

FES SHUTTER

COVER SW

R2 NON-CONTACT

COVER SW

R1 NON-CONTACT

COVER SW

F2 NON-CONTACT

MONITOR

OUTPUT

INPUT

GND

+24V

OUTPUT

INPUT

GND

+24V

OUTPUT

INPUT

GND

+24V

COVER SW

F1 NON-CONTACT

MONITOR

+24V

GND

INPUT

OUTPUT

LOGIC

R2 FDR EMG

FET

R1 FDR EMG

FET

F2 FDR EMG

FET

F1 FDR EMG

FET

RESET signal(READY OUT)

SERVO ON

N0100530

R2 SHUTTER

COVER SW

SQ284

R1 SHUTTER

COVER SW

SQ274

F2 SHUTTER

COVER SW

SQ264

COVER SW

F1 SHUTTER

SQ254SQ104

R2 COVER SWF2 COVER SW

SQ102

R EMG SW

SB32

F EMG SW

SB31

CART_SAFETY

B7

A7

B3

B1

So0 A1

SOD A5 SRVON

SOD B3 KM 0V

SOD A3 KM 0V

SOD B1 KMON2

SOD A1 KMON1

IOG B7

IOG A7

IOG B3

IOG A3

So3 B5

So2 A5

So1 B1

RESET BLOCK

MACHINE SAFETY BLOCK

FES SAFETY BLOCK

UNIT POWER SUPPLY +24V A1

UNIT POWER SUPPLY 0V A3

I/O POWER SUPPLY +24V A5

I/O POWER SUPPLY 0V B5

Coupler Unit

Output Unit-1

SAFETY UNIT A31

EIC A3 0V

EIC A1+24V

EIC A5+24V

EIC B5 0V

EMERGENCY CIRCUIT-1

(Non-stop FES Spec.)

See Page 4

function blocks of the safety program are activated.

When all components of safety i/o unit are operating properly,

If one of the safety I/O units fails,

safety program won't activated.

ACTIVATE

AND To each function blocks

SAFETY I/O UNIT MONITORING BLOCK

Input Unit-1

Input Unit-2

Input Unit-3

Input Unit-4

Output Unit-1

ACTIVATE

S_EStopOut

RESET

S_EStopIn

OFF_DELAY

SF_TOF

500(ms)

Timer

S_EStopOut

RESET

S_EStopIn

0(ms)

OFF_DELAY

SF_TOF

Timer

S_EDM_Out

S_EDM2

S_EDM1

S_OutControl

EDM_230V

EDM

S_EDM_Out

S_EDM2

S_EDM1

S_OutControl

EDM

EDM_48V

48V CONTACTOR CONTROL BLOCK

230V CONTACTOR CONTROL BLOCK

OFFTRIG

SF_F_TRIG

ACTIVATE

EMG

RESET

S_EStopIn S_EStopOut

ACTIVATE

RESET_TRIG1

RESET

S_EStopOutS_EStopIn

SID A4 RST

T0 A4

Si3 B3

SID A3 RST A

SID B2 KM FB2

SID A2 KM FB1

Si2 A3

T1 B2

T0 A2

SID A7 GOOD

T1 B8

T0 A8

Si7 B7

Si6 A7

SID B1 KM FB2B

SID A1 KM FB1B

Si1 B1

Si0 A1

SIH3B7 R2 NCSW

SIH3B5 R2 NCSW

SIH3A5 R2 NCSW

SIH3A3 R1 NCSW

SIH3B1 R1 NCSW

SIH3A1 R1 NCSW

SIH2B7 F2 NCSW

SIH2B5 F2 NCSW

SIH2A5 F2 NCSW

SIH2A3 F1 NCSW

SIH2B1 F1 NCSW

SIH2A1 F1 NCSW

SIH1B5 R2 EMG

SIH1A5 R1 EMG

SIH1B1 F2 EMG

SIH1A1 F1 EMG

SID A5 EMG1A

SID B4 EMG1

T1 B7

T0 A7

Si3 B5

Si2 A5

T1 B3

T0 A3

Si1 B1

Si0 A1

T1 B7

T0 A7

Si3 B5

Si2 A5

T1 B3

T0 A3

Si1 B1

Si0 A1

T1 B7

T0 A7

Si3 B5

Si2 A5

T1 B3

T0 A3

Si1 B1

Si0 A1

T1 B6

T0 A6

Si5 B5

Si4 A5

T1 B4

Input Unit-2

Input Unit-3

Input Unit-4

Input Unit-1

StartReset:FALSE

AutoReset:FALSE

StartReset:FALSE

AutoReset:FALSE

SF_EmergencyStop

StartReset:FALSE

AutoReset:FALSE

SF_EmergencyStop

StartReset:FALSE

AutoReset:FALSE

SF_EmergencyStop

KM12/12A

KM11/11A

CN38

I/O CONV. BOARD

ACTIVATE

SF_GuardMonitoring

F1_Shutter_NC

SF_GuardMonitoring

F2_Shutter_NC

SF_GuardMonitoring

R1_Shutter_NC

SF_GuardMonitoring

R2_Shutter_NC

AutoReset:TRUE

StartReset:TRUE

AutoReset:TRUE

StartReset:TRUE

AutoReset:TRUE

StartReset:TRUE

AutoReset:TRUE

StartReset:TRUE

F1_SAFE

F2_SAFE

R1_SAFE

R2_SAFE

RESET_OUT

SAFETY

AND

OR

AND

SYSTEM GOOD

FEEDER EMG

LOGICLOGICLOGIC

KM11/KM11A

KM12/KM12A

CC .V 0

6

S

AFETY PROGRAM( Non-stop FES Spec.)

YSM20WR-2