TR7500_Hardware_ch.pdf - 第3页
2 4 . 2 .7 S e n s o r .. . .. . .. . .. . .. . .. . .. . .. . .. . . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .…
1
目錄
1 人機介面&PLC...........................................................................................................................................................3
1.1 架構及功能.........................................................................................................................................................3
1.2 人機介面操作方式..............................................................................................................................................3
1.3 人機介面警示畫面及原因 ................................................................................................................................17
1.4 人機介面程式更換............................................................................................................................................19
1.5 PLC 程式更換 ...................................................................................................................................................22
1.6 PLC 硬體簡介 ...................................................................................................................................................24
1.6.1 CPU(FP2-C1)
單元
........................................................................................................................................24
1.6.2
四軸控制器
(FP2-PP4)
單元
..........................................................................................................................26
1.6.3 I/O (FP2-XY64D2T & FP2-Y16P)
單元
..........................................................................................................26
2 輸送帶........................................................................................................................................................................27
2.1 架構及功能.......................................................................................................................................................27
2.2 SENSOR 調整及更換..........................................................................................................................................27
3 SUPPORT PIN..........................................................................................................................................................28
3.1 架構及功能.......................................................................................................................................................28
3.2 安裝...................................................................................................................................................................28
3.3 設定步驟...........................................................................................................................................................28
3.4 配線圖...............................................................................................................................................................29
4 電控盤........................................................................................................................................................................31
4.1 架構及功能.......................................................................................................................................................31
4.1.1 TR500
前電控盤配置圖
...............................................................................................................................31
4.1.2 TR7500
後電控盤配置圖
.............................................................................................................................32
4.1.3 TR7500
後側電控盤配置圖
.........................................................................................................................33
4.1.4 Module Board (7100-006-6)...........................................................................................................................34
4.1.5 TR7500
分電箱
.............................................................................................................................................35
4.1.6 TR7500
燈源控制箱
......................................................................................................................................36
4.1.7 TR7500
電力面板配置圖
..............................................................................................................................37
4.1.8 TR7500
機架外殼
.........................................................................................................................................38
4.2 系統接線圖.......................................................................................................................................................39
4.2.1 System...........................................................................................................................................................39
4.2.2 EMS..............................................................................................................................................................41
4.2.3 PC PORT......................................................................................................................................................41
4.2.4 PLC I/O.........................................................................................................................................................42
4.2.5 PLC & DRCH I/O & EMS.............................................................................................................................42
4.2.6 Relay Model..................................................................................................................................................44
2
4.2.7 Sensor...........................................................................................................................................................44
4.2.8 Conveyer & Motor & Signal Tower................................................................................................................44
5 自動板寬調整 ............................................................................................................................................................46
5.1 架構及功能.......................................................................................................................................................46
5.2 自動板寬設定 ...................................................................................................................................................46
6 維修............................................................................................................................................................................47
6.1 PC/PLC 連線中.................................................................................................................................................47
6.1.1
開啓
PC I/0
測試畫面
...................................................................................................................................47
6.1.2
開啓
PLC I/0
測試畫面
.................................................................................................................................48
6.1.3
測試方法
......................................................................................................................................................48
6.1.4
硬體線路
......................................................................................................................................................49
6.1.5
系統設定
......................................................................................................................................................50
6.2 自動板寬...........................................................................................................................................................51
6.2.1
步進馬達
DRIVER
問題
................................................................................................................................52
6.2.2
線路問題：參考接線圖
................................................................................................................................52
6.3 輸送帶...............................................................................................................................................................53
6.3.1 SENSOR
問題－調整
....................................................................................................................................53
6.3.2
確認步進馬達
DRIVER
問題
........................................................................................................................54
6.4 夾板馬達...........................................................................................................................................................56
6.4.1
確認步進馬達
DRIVER
問題
........................................................................................................................57
6.4.2
更換：
..........................................................................................................................................................57
6.5 INLINE.............................................................................................................................................................57
6.5.1
不進板□
......................................................................................................................................................57
6.5.2
不出板
..........................................................................................................................................................58
6.5.3
信號說明
......................................................................................................................................................58
6.6 X-Y TABLE ALARM.........................................................................................................................................60
6.6.1
檢看
DRIVER ERROR CODES......................................................................................................................60
6.6.2 EzLINK.........................................................................................................................................................67
6.7 PLC ERROR......................................................................................................................................................76
3
1
人機介面
&PLC
1.1 架構及功能
人機介面主要在於設定所要的測試模式（如單機或連線，有無前後站等設定），而 PLC 主要在
控制 PCB 進出板、夾板，與 Main Pc 相互傳遞檢測或 Pass/Fail 等訊號（透過 RS-232 cable）；一般
機台架設在 in-line 狀態下，比較會有進出板不良或前後站架設不良的狀況，以下大致說明一些可
能會發生的故障排除：
1. 當遇到所檢測的 PCB 比較長的時候，在檢測完畢後 PCB 出板而下一片 PCB 進板，此時可能會
同時遮蔽到 Sensor1（進板 Sensor）及 Sensor2（減速 Sensor），在 目前 PLC 的程式邏輯中，Sensor1
及 Sensor2 是不能同時感應到，否則蜂嗚器會響而板子自動出板，此時可調整 Sensor1 及 Sensor2
的相對位置，避免同時遮蔽而造成不正常運行，但設定同進同出時例外。
2. 前後站連接：請依 SMEMA 規定接線，另外在 Port2 pin5/6 提供， Test Pass 時 short 訊號.。
#以上連接接點皆為一乾接點，故無正負極性之分。
1.2 人機介面操作方式
1 起始畫面(圖 1.1)：開機後約等待 5 秒，畫面會跳至起始頁(圖 1.1)，此時會出現模式設定，方
向設定，其他設定，顯示與復歸等五種選項。
圖1.1 起始畫面
1.1 模式設定(圖 1.2)：可選擇連線模式與單機模式或測試模式三種。(關機後會自動記憶，並
於下次開機時自動設定)。
1.1.1 連線模式：與外部設備做連線測試。
1.1.2 連線模式(在待機畫面隱藏通過鍵)：按右下角隠藏鍵 2 秒，放開後再按連線模式，則
連線模式按鈕會反黑，在待機畫面時會將通過按鈕隱藏，如圖 1.32。
1.1.3 單機模式：不與外部設備做連線測試，需人工放板及取板。
1.1.4 測試模式：單板測試，不與外部設備做連線測試，可選擇來回測試次數。
圖1.2 模式設定
1.2 方向設定：在模式設定中選擇不同的模式會有不同方向設定，設定如下(關機後會自動記