SIPLACE D4i 规格说明书英文版.pdf - 第30页

30 01005 Placement The SIPLACE D4i is pre- pared to place 01 005 compo- nents (0.4 mm x 0.2 mm) as standard. To do this, you simply have to implement the optional 01005 p ackage for 12-nozzle Collect & Place heads. Y…

SIPLACE Services

Training Courses for the SIPLACE D-Series

Capability Transfer

Under the heading of Capa-

bility Transfer we offer solu-

tions that will enable your

team to carry out tasks such

as verifying placement accu-

racy or the serviceability of

SIPLACE feeder modules to

SIPLACE standards. Not

only will we provide you with

all the tools or testing sys-

tems you will need for the

desired period, but we will

also train and coach your

team, even on site on your

premises. We will certify your

team and provide certificates

stating that its work conforms

to the SIPLACE standards.

We provide the Capability

Transfer solutions in the form

of standard packages. You

decide when you want the

solution and how often.

SMT Academy

The SMT Academy provides

training courses to give your

team the necessary technical

skills - from basic SIPLACE

operator training through to

advanced courses for your

experts. We can run courses

on your site or in one of our

SIPLACE Training Centers

around the world. In addition

to our range of standardized

courses, we can also tailor

training programs to your

specific needs. Before we do

that, we recommend that we

first carry out a knowledge

gap analysis as this will

enable us to identify very

easily where you have a

need to refresh technical

knowledge and skills.

SIPLACE training units are

always modular. This means

that you can register for a

standard course, but we can

also put together individual

topics to create a special

course specifically for your

production situation.

We can also provide upgrade

training that covers just the

differences between the

machines that you already

have in use and the newly-

installed machine platform.

If necessary we can also

modify the content of

courses to cover your spe-

cific requirements.

All of our courses take

account of the roles and

responsibilities of the partici-

pants, and can be run either

at a SIPLACE Training Cen-

ter or at your own production

facility.

The courses are also offered

in a wide range of languages.

Please ask for further details.

Options, Tools and Spares

Under Options, Tools and

Spares we offer machine

accessories and options

(some of which are listed in

this document), a range of

tools that you can use to

check or adjust your equip-

ment and original SIPLACE

spare parts to ensure top

quality repairs.

Training Courses Especially for the SIPLACE D-Series

Special operator training, maintenance training and technical train-

ing (setting up and repairing systems) courses are available for the

SIPLACE D-Series.

Standard Training Courses for

the SIPLACE D-Series

• SIPLACE Training for Operators

• SIPLACE Minor and Major Main-

tenance Training for the

D-Series

• SIPLACE Technical Training for

the D-Series

Advanced Courses and Cus-

tomer-specific Training for the

SIPLACE D-Series

• SIPLACE D-Series

Advanced Training Module

• SIPLACE D-Series

Upgrade Training Module

Reference to other training

courses

• SIPLACE Programmer Training

for SIPLACE Pro

• SIPLACE Vision Training

• SIPLACE Feeder Care Training

01005 Placement

The SIPLACE D4i is pre-

pared to place 01005 compo-

nents (0.4 mm x 0.2 mm) as

standard. To do this, you

simply have to implement the

optional 01005 package for

12-nozzle Collect&Place

heads. You can then easily

process even the tiniest com-

ponents currently available

with no drop in output.

For 01005 placement you will

need station software ver-

sion 605.03 SP2 and

SIPLACE Pro 10 (or a later

version). This will also

improve the detection capa-

bility at the associated noz-

zles.

The 01005 package for the

SIPLACE D-series contains

the following components:

• Sleeves for placement

with low placement forces

(3x)

• Special type 905 nozzles

designed for 01005 place-

ment (12 x)

The high-resolution type 30

camera is part of the 0201

package which can be cho-

sen as standard on the

placement machine.

There are also special S

feeder modules available for

01005 placement. These

optimize pick-up by ensuring

the ideal feeding conditions.

As a rule with 01005 place-

ment, a finely tuned overall

01005 process is the basic

requirement if you want to

achieve excellent results.

All the process parameters

must be optimized. The

SIPLACE team will be

pleased to advise you on

how to do this.

01005 measurement

results and ambient condi-

tions

Dpm values and pick-up

rates for 01005 placement

are highly dependent on the

measuring conditions, so it is

important to specify them

with the corresponding ambi-

ent conditions. Ask your local

SIPLACE dealer for exam-

ples and the associated con-

ditions.

Maximum Quality in Production

The SIPLACE D4i not only

provides market-leading

machine quality; it also guar-

antees maximum product

quality through a combina-

tion of the following features:

100% placement process

control

The SIPLACE D4i has vari-

ous control mechanisms as

standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The force

measurement also checks

the specified component set-

down forces and compen-

sates for differences in

height during pick-up and

any bumps on the PCB dur-

ing placement.

Digital vision inspection

The digital SIPLACE vision

system guarantees

extremely fast and reliable

component recognition,

while being very simple to

use. The system identifies

each individual component

from its shape and color.

Using different illumination

and brightness levels, every

component shape can be

easily detected. The system

also stores images of the

components, known as

"vision dumps". These show

which components were

rejected. As a result, errors

can be detected earlier when

introducing new products,

thus increasing process reli-

ability. The vision dumps

also provide good negotia-

tion tools if defective compo-

nents are supplied.

Intelligent software for

set-up verification

The SIPLACE D4i set-ups

are verified on the compo-

nent roll with reference to the

barcode scanner. This helps

to avoid set-up errors.

This network of tests con-

siderably lowers dpm rates

and increases the first pass

yield.

Quality values for the SIPLACE D4i

Pickup rate ≥ 99.95%

a) Based on average values from evaluations

Dpm rate ≤ 5 dpm