cp45头部故障判断.pdf - 第3页
1. Head Module Ver. Date CP45 CP45NEO 00 2004/11 O O 1-1 T r ouble Shoot ing G uide N o . B ad It em s P o s s ib le C au s e A c t i o n Pa r t D a ta Er r o r R e - ch e ck Pa r t D a ta a n d Ad ju st T o le r a n ce …
1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
FV Lighting Air
Check List
Nozzle Check
Error
Mirror swing
Motor
Z-
axis
Noise
Blow
N/A
Chip
Dump
Ratio
Bad-
shaped
Part D.R.
Crushe
d Lead
Bad
Angle(T
wist
)
Esp.
Chip
Flying Camera Check
Can Head Board Check
Vision Board Chec
k
Mother Board Check
Software Version Check
1
Side Light Check
Can Illuminator Board Check
FV Outer LED Board Check
FV Data Cable Wear Check
Side Light Cable Disconnection
Check
Vision Nozzle Check Check
2
Nozzle Check Sensor Check
3
Timing Belt Check
1
Cam Check
2
Servo Motor Driver Check
3 2
L/M(Linear Motion), Ball Spline
1
Part Data Check
41
Nozzle Check
Mirror Check
4 2
Feeder Check
2
Blow Set Check
1 2 1
Sol Valve Check
22
Vacuum Level Check
1 3
Head-Move Camera offset Check
364
Nozzle Holder Check
1
Vacuum Level Check
Z-axis Height Check
2 1 53
Sol Valve Check
Install Part Check
3
Mount offset Check
1
- Trouble diagnosis
Dump Ratio Install Quality
Noise
Pick-Up Miss
1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
Trouble Shooting Guide
No. Bad Items Possible Cause Action
Part Data Error Re-check Part Data and Adjust Tolerance Value
Nozzle Foreign Substance, Damage (Check 1-13 Nozzle/nozzle Hole)
Mirror Foreign Substance, Damage Clean Mirror, Replace if Damaged(Ref. 1-4 Mirror Setting Procedure)
Feeding Error by Bad Feeder Re-teach Pocket. Carefully Adjust Pitch Pawl Spring Tension
Feeding Error by Bad Multi Cylinder Stabilize Feeding by Reducing Down Speed
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Can Head Board Replace(Ref. 1-5 can Head Board Ass'y Replacement Procedure)
Bad Vision Board Replace
Bad Flying vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Can Head Board Replace(Ref. 1-5 can Head Board Ass'y Replacement Procedure)
Bad Vision Board Replace
Bad Flying vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Can Head Board Replace(Ref. 1-5 can Head Board Ass'y Replacement Procedure)
Bad Vision Board Replace
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Can Head Board Replace(Ref. 1-5 can Head Board Ass'y Replacement Procedure)
Bad Flying vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Vision Board Replace
VBad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Vision Board Replace
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Vision Board Replace
Bad Camera Proceed Move Camera Calibration, Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
5
1
2
3
4
6
7
10
11
8
9
No Sensing
White Screen
Dark Screen
Double Images
White Stripe
No Fiducial Sensing
Broken Image
No Image
Shaking
Flow Image
Distorted Image
1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
Trouble Shooting Guide
No. Bad Items Possible Cause Action
12 Time Out at Fiducial Sensing Bad Vision Board Replace
Check FV Data Cable Wear Connect and Check Cable of Other Head Number w/o Problem Btw. FV and
Vision Board. Replace if Necessary.
Bad CAN Illuminator Board Replace(Ref. 1-6 Head Illumination Control Board Replacement Procedure)
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Check Side Light Cable Disconnection Check Light and Replace
14 FV Light N/A Bad FV Out LED Board Replace
Check Side Light Cable Disconnection Check Light and Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Up Down Cylinder Replace Cylinder
Bad Up/Down Sol Valve Replace Sol Valve
Bad Up/Down Sensor/Location Reset Sensor Location or Replace Sensor
Check Software Version Check only with Vision over MMI 2.450
Vision Nozzle Check Setting Error (Ref. 1-12 Nozzle Check Function Setting)
Check Nozzle Check Sensor (Ref. 1-12 Nozzle Check Function Setting)
Timing Belt Tension Adjust(Ref. 2-7 Swing Motor/Swing Timing Belt Replacement, Check)
Bad CAM Movement Apply Grease and Adjust(Ref. 1-7 Swing Motor/Swing Timing Belt
Replacement, Check)
Bad Servo Motor Driver Replace(Ref. 1-11 Servo Motor Driver Replacement)
Bad L/M Guide, Ball Spline Refuel, Check Foreign Substance
Replace(Ref. 1-10 Ball Spline Replacement, Check)
Bad Servo Motor Driver Replace(Ref. 1-11 Servo Motor Driver Replacement)
Blow Setting Error Resetting(Ref. 1-14 Blow Setting Check)
Bad Sol Valve of Air Distributor Resetting(Ref. 1-14 Blow Setting Check)
Low Vacuum Level by Bad Vacuum Pump Check Vacuum Pump(Ref. 1-15 vacuum Level Check)
Bad Feeding by Bad Feeder Re-teach Pocket. Carefully Adjust Pitch Pawl Spring Tension.
Bad Feeding by Bad Multi Cylinder Stabilize Feeding by Reducing Down Speed
Bad Head-Move Camera Offset Calibration(Ref. 1-17 Move Camera OIffset Setting)
Bad Nozzle Holder(Compliance) Clean(Ref. 1-13 Nozzle Check/Nozzle Holder Check) or Replace
Bad Z-axis Setting Resetting(Ref. 1-18 Z-axis Height Check)
Low Vacuum Level by Bad Vacuum Pump Check Vacuum Pump(Ref. 1-15 Vacuum Level Check)
Part Data Error Re-check Part Data and Adjust Tolerance Value
13 FV Light Shaking/Unstable
15 Light Diff. Btw. Head
16 Side Light UpDown N/A
17 Nozzle Check Error
18 Mirror Swing Motor Noise
19 Z-axis Noise
22 Excessive Chip Dump Ratio
20 Air Blow N/A
21 Pick Up Miss