00195170-01 SA trailing cable.pdf - 第22页

Replacing the Trailing Cable Unit (IGUS) on X- Series Machines from B-079 [03 021065-xx] onwards Preparing the Trailing Cable Unit 22 Service Manual Exchange of the trai ling cable SIPLACE HF and X-Series 4.2 Prep aring …

Replacing the Trailing Cable Unit (IGUS) on X-Series Machines from B-079

[03021065-xx] onwards

Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

4 Replacing the Trailing Cable Unit (IGUS) on X-

Series Machines from B-079 [03021065-xx]

onwards

See also:

J 4.2 Preparing the Trailing Cable Unit [J 22]

4.1 Introduction

Parts

 Digital trailing cable unit 1P [03022236S01]

 Digital trailing cable unit 2P U [03022237S01]

 Digital trailing cable unit 2P G [03021065S01]

 Hose nippers for cutting the compressed air hoses

 Hose unlocking device [03047090-xx]

 Pipe/hose cutters [00381443-01]

 Vacuum pump retrofitting instructions, where necessary [00195089-01]:

 Loctite 241 [02101037-01]

The following tools are provided with trailing cable units which have an "S" number:

 Gauge fortrailing cable units for gantries 1+3 of X-series machines [00383029-01]

 Gauge for trailing cable units for gantries 2+4 of X-series machines [00383057-01]

 Edding marker pen, white [00382740-01]

 QS-6 connection assembly [03049770-01]

Depending upon the configuration of the machine,

you will need to remove the relevant modules, co-

vers and cover plates before you can dismantle

the trailing cable.

X Where necessary, remove the cover plates

from the gantry trailing cable. Mark their exact

position to ensure correct replacement later.

X Remove the top central cover from the SIPLA-

CE machine.

X Remove the upright covers on the trailing ca-

ble interface, so that you can reach the trailing

cable.

Replacing the Trailing Cable Unit (IGUS) on X-Series Machines from B-079 [03021065-xx] onwards

Preparing the Trailing Cable Unit

22 Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

4.2 Preparing the Trailing Cable Unit

Overview of Gauge/Handling the Gauge

The trailing cable is supplied as a complete as-

sembly.

With the help of the gauge, shorten the compres-

sed air hoses to the pneumatic distributor on the

head mount and in the machine. The existing com-

pressed air hoses which are run inside the machi-

ne, need to be cut and then connected with the

cable ties (03049770-01) to the trailing cable unit,

at the correct position.

There are two different gauges available. The gau-

ge used depends on your gantry arrangement.

 Gauge for trailing cable units for gantries 1+3

of X-series machines [00383029-01]

 Gauge for trailing cable units for gantries 2+4

of X-series machines [00383057-01]

Instructions for correct handling of the gauges can

be found on the gauges.

Stop edge for clamp X + Y: Place this side of the

gauge against the clamp of the trailing cable unit.

1. Inside the machine: Place this side of the gau-

ge so that is faces towards the inside of the

machine (Nur bei Y-Schlauch??)

2. Gauge designation

3. Y hose: this has 7 drillings for the marked

points on the Y hoses.

4. X hose: this has 7 drillings for the marked

points on the X hoses.

Replacing the Trailing Cable Unit (IGUS) on X-Series Machines from B-079

[03021065-xx] onwards

Service Manual Exchange of the trailing cable SIPLACE HF and X-Series

Shorten the X hoses at the X tailing cable

clamp (to the pneumatic distributor at the

head mount)

1. Gauge for shortening the hoses

2. X trailing cable clamp

3. Stop edge (gauge at clamp)

4. Hose markings

X The gauges (1) are labeled for the appropriate

gantries (gantries 1+3 or 2+4). Select the cor-

rect gauge.

X Place the edge (3) of the gauge (see the An-

schlagkante Klemmung X+Y marking on the

gauge) against the edge of the X trailing cable

clamping plate (2).

X Mark the compressed air hoses through the

drillings (4) in the gauge. See the X-Schlauch

marking on the gauge.

ATTENTION:

Mark the correct position!

X See the X-Schlauch marking on the

gauge.

X See the Innenseite Maschine

marking on the gauge.

X The compressed air hoses need to

be cut through at the markings la-

beled as „X-Schlauch“, to ensure

that they are the correct length. If

the hoses are cut too short, the

entire trailing cable will need to be

discarded.

X Use the hose nippers to cut the compressed

air hoses at the points marked. The hoses can

now be inserted into the pneumatic distributor

with the optimum curvature.