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维修调整要领书 目录 Rev1.00 ii 3-4-2 ． 放大器的更换 .............................................................................................................................. ....... 3-6 3-4-3 ． 贴标签 ................................…
维修调整要领书 目录 Rev1.00
i
目 录
目 录................................................................................................................................................................................................. i
1 ＸＹ装置 1-1
1-1． 电磁标尺的更换.......................................................................................................................... 1-1
1-1-1． X 轴磁性膜粘贴位置..................................................................................................................... 1-2
1-1-2． Y 轴磁性膜粘贴位置 .....................................................................................................................1-3
1-1-3． 磁性膜的间隙 ...................................................................................................................................1-4
1-2． 限制传感器、原点附近传感器的更换 ..............................................................................1-5
1-2-1． X＋/－LIMIT SENSOR、X NEAR SENSOR 的更换........................................................1-5
1-2-2． Y＋/－LIMIT SENSOR、YB NEAR SENSOR 的更换.....................................................1-6
1-3． 原点传感器的更换 ..................................................................................................................... 1-7
1-3-1． Y 轴........................................................................................................................................................ 1-7
1-4． 塑料导轨的更换.......................................................................................................................... 1-8
1-4-1． X 轴塑料导轨的更换..................................................................................................................... 1-8
1-4-2． Y 轴塑料导轨的更换 .....................................................................................................................1-9
2 贴装头装置 2-1
2-1． 贴装头装置的更换和更换后的调整................................................................................... 2-1
2-1-1． LNC 贴装头........................................................................................................................................2-1
2-2． 马达的更换.................................................................................................................................... 2-3
2-2-1． Z 马达（ＬＮＣ贴装头）................................................................................................................2-3
2-2-2． θ 马达（LNC 贴装头）................................................................................................................2-5
2-3． Z 传感器的更换........................................................................................................................... 2-6
2-4． 激光传感器（LNC60）的更换.............................................................................................. 2-6
2-5． 贴装头提升气缸的更换 ........................................................................................................... 2-7
2-6． 皮带的更换.................................................................................................................................... 2-8
2-7． Z 滑动轴的更换........................................................................................................................... 2-9
2-8． 更换后重新调整项目一览.....................................................................................................2-10
3 贴装头周边部件..............................................................................................................................................................3-1
3-1． 电磁阀的更换............................................................................................................................... 3-1
3-2． 过滤器的更换............................................................................................................................... 3-2
3-3． 坏标记传感器的更换 ................................................................................................................ 3-3
3-3-1． 传感器部 ............................................................................................................................................. 3-3
3-3-2． 传感器高度的调整 .........................................................................................................................3-4
3-3-3． 放大器部 ............................................................................................................................................. 3-4
3-3-4． 光学纤维往放大器的安装.............................................................................................................3-5
3-3-5． 坏标记传感器组件的开关设定 ................................................................................................... 3-5
3-4． HMS 的更换................................................................................................................................... 3-6
3-4-1． HMS 头部的更换...............................................................................................................................3-6
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3-4-2． 放大器的更换.....................................................................................................................................3-6
3-4-3． 贴标签...................................................................................................................................................3-7
3-4-4． HMS 高度调整 ...................................................................................................................................3-7
3-5． 贴装头电路板的更换 ................................................................................................................ 3-8
3-5-1． 贴装头主电路板的更换 ...............................................................................................................3-8
3-6． ZT 驱动电路板的更换 .............................................................................................................. 3-9
3-6-1． ZT 驱动电路板的更换 ..................................................................................................................3-9
4 OCC 装配 4-1
4-1． OCC 装配件更换......................................................................................................................... 4-1
4-2． CCD 摄像机、镜头的更换 ..................................................................................................... 4-2
4-3． OCC 同轴／角度照明电路板组件的更换........................................................................ 4-3
4-4． 滤光镜的更换............................................................................................................................... 4-4
4-5． 对焦调整......................................................................................................................................... 4-6
4-6． OCC 照明的光亮调整............................................................................................................... 4-7
4-7． 更换后的重新调整一览 ........................................................................................................... 4-7
5 基板传送装置...................................................................................................................................................................5-1
5-1． 传送皮带的更换.......................................................................................................................... 5-1
5-2． 传送皮带轮的更换 ..................................................................................................................... 5-2
5-2-1． 传送皮带轮Ａ组：E21117150A0..................................................................................................5-2
5-2-2． 传送皮带轮 B 组：E20897210A0 ............................................................................................5-2
5-3． STATION/IN/OUT/JOINT 电动机的更换........................................................................ 5-3
5-4． IN/OUT 传感器的更换 ............................................................................................................. 5-4
5-5． WAIT/STOP/C-OUT 传感器的更换................................................................................... 5-5
5-5-1． 光纤部的更换 ...................................................................................................................................5-5
5-5-2． 放大器装置的更换 ...........................................................................................................................5-5
5-5-3． WAIT/STOP/C-OUT 传感器的感度调整 ............................................................................5-6
5-6． 止动器缸筒的更换 ..................................................................................................................... 5-7
5-7． 支撑台原点传感器（BU 原点传感器）的更换............................................................. 5-8
5-8． T-PIN 传感器的更换（选购品）......................................................................................... 5-8
5-9． 推顶器Ｙ缸筒的更换（外形基准）................................................................................... 5-9
5-10． 中心销的更换（选购品）.....................................................................................................5-10
5-11． 支撑台马达的更换（BU 马达的更换）..........................................................................5-11
5-11-1． 转矩架和支撑台马达的间隙 ...................................................................................................5-11
5-11-2． 支撑台驱动用同步皮带的张力调整.....................................................................................5-12
5-11-3． 支撑台的平面调整 .......................................................................................................................5-12
5-12． 支撑台编码器的更换 ..............................................................................................................5-13
5-13． 后备止动器（EN 机） ............................................................................................................5-14
5-14． 自动基板宽度调整 ...................................................................................................................5-16
5-14-1． AWC 电动机的更换......................................................................................................................5-16
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5-14-2． AWC 原点传感器的更换............................................................................................................5-17
5-14-3． 传送限制干涉传感器的更换 ...................................................................................................5-17
6 CAL 块 6-1
6-1． CAL 块基板组件的更换........................................................................................................... 6-1
7 ATC 7-1
7-1． 气缸的更换.................................................................................................................................... 7-1
7-1-1． ATC OPEN/CLOSE 传感器的更换.........................................................................................7-2
7-1-2． 速度控制器的调整 .........................................................................................................................7-2
8 供料器 x 一次更换台车（选购品）......................................................................................................................8-1
8-1． 整体图.............................................................................................................................................. 8-1
8-2． 驱动汽缸的更换.......................................................................................................................... 8-2
8-3． 驱动气缸的速度控制调整....................................................................................................... 8-3
8-4． 供料器基板的更换 ..................................................................................................................... 8-3
8-5． 供料器上升气缸的更换 ........................................................................................................... 8-4
8-6． 供料器上升气缸的速度控制调整（选购品、一次更换台） .................................. 8-5
8-7． 供料器上升检测传感器的更换（选购品、一次更换台） ....................................... 8-5
8-8． 选择器的更换（选购品、一次更换台） ......................................................................... 8-6
8-9． 辊拨杆的更换（选购品、一次更换台） ......................................................................... 8-6
8-10． 供料器 PCB 基板更换 .............................................................................................................. 8-7
9 空气机器 9-1
9-1． 数字压力开关（正压）的更换.............................................................................................9-1
9-1-1． 数字压力开关（正压）的调整.................................................................................................9-1
9-2． 滤清器的更换............................................................................................................................... 9-3
9-3． 数字压力开关（负压）的更换.............................................................................................9-4
9-3-1． 数字压力开关（负压）的调整.................................................................................................9-4
9-4． 真空泵零件的更换 ..................................................................................................................... 9-6
10 SW 类 10-1
10-1． 按键开关的更换........................................................................................................................10-1
10-2． 紧急停止开关的更换 ..............................................................................................................10-2
10-3． 护罩打开开关的更换 ..............................................................................................................10-3
10-3-1． 开关主体 ...........................................................................................................................................10-3
10-3-2． 操作键................................................................................................................................................10-4
10-4． 按键开关（CE 对应机） .......................................................................................................10-5
11 供料器跳起传感器的更换、调整......................................................................................................................... 11-1
12 其它机器 12-1
12-1． ＬＣＤ监视器的更换...................................................................................................................12-1
12-1-1． LCD 监视器的更换.......................................................................................................................12-1
12-2． 系统盘的更换.............................................................................................................................12-6
12-2-1． SSD 的更换......................................................................................................................................12-6