00198545-01_JCPM_WF2_CA4V2_EN.pdf - 第4页

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Introduction
Safety Introduction
Equipment required for Workflow 2 Maintenance CA4 V2
1 Check the head status of CPP /M and C&P20 A/P/M2
2 Switch off the machine, remove the changeover tables (COT) and ex-
change all nozzles
3 Empty and clean the reject bin
4 Remove the C&P20 M2 head
5 Return a maintained C&P20 M2 head
6 Clean the Z-Axis of the remaining C&P20 A/P/M2 head
7 Check and clean the magnetic surface and scale of the X- and Y-Axis
8 Clean the conveyors, lifting tables and gantry cables
9 Clean / replace the cooling air filter
10 Clean the stationary camera (CPP M)
11 Clean the feeder modules and cut the tapes
12 Switch on the machine and return the changeover tables (COT)
13 Calibrate the C&P20 A/P/M2 head
14 Check the filter discs of C&P20 A/P/M2
15 Check the nozzle seating of CPP /M and C&P20 A/P/M2
16 Endurance run
Table of Contents
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Table of Contents
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Introduction
To ensure that your SIPLACE machine is always in perfect condition for use in your production environment, the machine should be maintained on a regular basis. In or-
der to optimize the "Uptime" for each maintenance interval four workflows have been defined combining the individual steps to form an efficient sequences of tasks to be
performed. All workflows are explained in detail and illustrated with clear diagrams.
Maintenance workflows
Each workflow is supported with a document (job card), which guides you efficiently through the maintenance work.
– Workflow 1: Weekly maintenance tasks.
– Workflow 2: Combination of weekly and 3-monthly maintenance tasks.
– Workflow 3: Combination of weekly and 6-monthly maintenance tasks.
– Workflow 4: Combination of weekly and 12-monthly maintenance tasks.
Planning workflows
Example for the frequency of individual workflows over a period of one year.
– Workflow 1: 45 times / year
– Workflow 2: 4 times / year
– Workflow 3: 2 times / year
– Workflow 4: 1 time / year