20121120111955_KY8030_2_Maintenance_Manual_Eng_ver1.pdf - 第3页
Maintenance Manual | 3 Table of Contents Table of Contents ............................................................................................... 3 Safety Precautions ..........................…
2 | KY-8030 2
3DSolderPasteInspectionSystem
Version 1.0
KOH YOUNG TECHNOLOGY INC.
RevisionHistory
Date Revision Writer Comments
17. July. 2009 1.0 Draft
Maintenance Manual | 3
TableofContents
TableofContents...............................................................................................3
SafetyPrecautions..............................................................................................7
SafetyLabelsandSigns....................................................................................8
LocationofSafetyLabels................................................................................10
SafetyGuidelines.............................................................................................14
Trademarks........................................................................................................19
1. Product/PartsControlandInspection...................................................20
1.1. ItemsofRegularInspection..............................................................................20
1.2. InstrumentMaintenanceandRepair..............................................................23
1.2.1. X/YAxisGreasing..............................................................................................23
1.2.2. CouplingandMotorChange..............................................................................25
1.2.3. LimitSensorChange............................................................................................27
1.2.4. X‐YFrameandSupportUnit..............................................................................28
1.2.5. ConveyorRingBeltandRoller...........................................................................29
1.2.6. ConveyorPCBCheckSensor..............................................................................31
1.2.7. ConveyorWorkPCBStopper.............................................................................33
1.2.8. PCBClampingCylinderandUp/DownLimitSensorChange.....................35
1.2.9. ConveyorHeightGuide......................................................................................37
1.2.10. ConveyorRingBeltTransferMotor...................................................................39
1.2.11. ConveyorWidth/RailSetting..............................................................................41
1.2.12. ProbeChange........................................................................................................42
1.2.13. 3DLEDChangeandCleaning...........................................................................43
4 | KY-8030 2
3DSolderPasteInspectionSystem
Version 1.0
KOH YOUNG TECHNOLOGY INC.
1.2.14. AirModule............................................................................................................45
1.2.15. ManifoldComponentandSolenoidValveChange.........................................46
1.2.16. ElectricBox............................................................................................................48
1.2.16.1. FanandFanFilterChange................................................................................48
1.2.16.2. StepMotorDriverandBoardsChange...........................................................49
1.2.16.3. STMCBoardandPZTAmplifierChange.......................................................50
1.2.16.4. VPCBoardChange............................................................................................51
1.2.16.5. ServoDriverandPowerSupply(SMPS)Change..........................................52
1.2.16.6. ElectricBoxCleaning.........................................................................................54
2. Appendix.....................................................................................................55
2.1. MainFeaturesoftheSystem............................................................................55
2.1.1. SystemSpecifications:KY‐80302.......................................................................55
2.1.2. SizeoftheMachine..............................................................................................56
2.2. SystemBlockDiagram.......................................................................................57
2.3. ElectricDrawing..................................................................................................58
2.4. PneumaticDrawing............................................................................................59
2.5. SparePartsofKY‐80302....................................................................................60
2.5.1. Standardpart........................................................................................................60
2.5.2. Sparepart..............................................................................................................60
2.5.3. Option....................................................................................................................60
3. SystemInstallation....................................................................................61
3.1. SystemInstallationFlowChart........................................................................61
3.2. RequiredItemsforInstallation........................................................................64
3.3. Connecting3PhasePower................................................................................65
3.4. PackageandStorage...........................................................................................67
3.4.1. PackagingItems....................................................................................................67
3.4.2. Packaging..............................................................................................................67
3.4.3. PackageWeightandSize.....................................................................................68
3.4.4. Storage...................................................................................................................68
3.5. Remotecontrol/MonitoringSetting(Server).................................................69
3.5.1. NetworkSetting....................................................................................................69
3.5.2. RemoteProgramInstallation..............................................................................74