00196931-01 SM internal DLM Star Repair.pdf - 第9页
Star Repair Workflow Visual inspection Service Manual Internal DLM Star Repair 9 3 Star Repair Workflow 3.1 Visual inspection 1. Check the segment movement on sledge. 2. Check air inlets for damage. 3. Check if the hoses…
Preparation
8 Service Manual Internal DLM Star Repair
Required parts
▪ 03043303-01 Retrofit Ball-Fixing
▪ 03000896S01 Air Supply
▪ 00319748S03 Segment
▪ 00319774S05 Valve SP12
▪ 00320023S01 O-ring 2,5*1 NBR 70B
▪ 00368211S02 Distributor Cap
▪ 00341183S01 Hose Complet DLM
Vice required to verify movement
on bearings sledge
Star Repair Workflow
Visual inspection
Service Manual Internal DLM Star Repair 9
3 Star Repair Workflow
3.1 Visual inspection
1. Check the segment movement on sledge.
2. Check air inlets for damage.
3. Check if the hoses are dirty or damaged and exchange later if necessary.
3.2 Remove segments
1. Loosen and remove all 3 screws per segment.
2. Disconnect the hose from the segment.
3. Perform the above for all further 11 segments.
4. All 12 segments removed from the star.
Star Repair Workflow
Verify that the vacuum elbows is straight and does not move
10 Service Manual Internal DLM Star Repair
3.3 Verify that the vacuum elbows is straight and does not move
1. The white vacuum inlet elbow on the top of the segment must be straight and not move.
3.4 Verify alignment on sledge
1. Place a cloth on the vice in order not to scratch the surface or damage the segment.
2. Verify that there is no movement on the bearings sledge.
3.5 Verify segment alignment required tools
1. Star Mount Repair Jig
2. Standard block with test pin (for adjustment of dial gauge – Zero position) .
3. Gauge pin (for segment measurement)
HINWEIS
If the Vacuum inlet elbow moves, it should be replaced. Be careful when gluing the Vacuum
inlet elbow that no glue goes into the segment
HINWEIS
If you feel movement, the segment must be replaced!