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6 7 7 A CCUR A TE I NVE NTORY MAN A G EM ENT Mycronic ’s m aterial handl ing system s ensu re fast , accu rate feed er loadin g an d give you unpa rall ele d stock acc urac y . With ju st two ba rcode scans y ou ca n loa…
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A solution for every need
THE ALL-IN-ONE SOLUTION
Combine a MY600 Jet Printer with a MY200SX pick.
and-place machine, and you’ll never have to say no
to another customer. Instead, you’ll be able to handle
any package and place it on nearly any surface – for
the entire lifespan of your machines. Although tech-
nologies may change, as a start-up contract manu-
facturer you’ll always be able to adapt.
Whether your components arrive in short tape
strips, matrix trays or just a plastic bag, the fl exible
control software of the MY200 turns nearly anything
into a component feeder. And with the stencil-free
printing of the MY600, even last-second customer
changes can be done on the spot, whatever
technology this is a pair of machines that grows with
your business.
KEY BENEFITS
replenishment
capacitors, diodes and transistors
HIGH CAPACITY AND HIGH MIX –
WITHOUT COMPROMISE
Combine two MY200HX/MY200DX lines in a single
capacity at your control. For continuous high-speed
production this means a proactive, fully automated
material fl ow, run by fewer operators. Better yet,
Mycronic makes it easy to transition from high vol-
ume to one-o spare parts or prototypes, and back
no re-tooling and no reconfi guring of vision camera
volume production.
And with all of this in a single vendor, it’s also pos-
sible to reduce training and maintenance costs while
allowing for higher degrees of freedom in sta ng
and planning decisions.
FULLY AUTOMATED SHORT SERIES PRODUCTION
As batch sizes decrease, uptime doesn’t have to
su er. By combining software-driven solder paste
application with high feeder capacity and the unique
FlowLine concept, continuous operation is both easy
and economical – down to small batch sizes, or even
single boards.
Mycronic’s planning software makes it possible to
analyze hundreds of work orders and organize them
into family kits, perfectly sized to ensure hours of
non-stop production. With the help of proactive
replenishment notifi cations, you’ll fi nally be able to
close the e ciency gap between high-volume and
short-series production.
With changeovers this easy, any job is possible.
Batch sizes can be optimized for downstream
operations including inspection, testing and box
build. And instead of building stock inventory, you
can build-to-order, thereby reducing working capital
while removing the risk of old-revision products.
KEY BENEFITS
intervention
kitting and on-the-fl y changeovers
capacitors, diodes and transistors
KEY BENEFITS
board cavities and more
standard carriers
Smaller devices. Smarter interfaces. An endless array of product variants. In a
world powered by fast-changing technologies, Mycronic’s electronics assembly
solutions make manufacturers more fl exible than ever before. Our passion
is to create the cutting-edge manufacturing solutions that turn countless
innovations into reality every day.
All-in-one solution. MY600 in-line with a MY200SX.High capacity workcell. Two MY200HX, DX lines including the SMD Tower for automated near-production bu er storage.
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ACCURATE INVENTORY MANAGEMENT
Mycronic’s material handling systems ensure fast,
accurate feeder loading and give you unparalleled
stock accuracy. With just two barcode scans you
can load a reel, stick or tray into a magazine and all
part information is automatically transferred to the
machine. By tracking the quantity on each individual
carrier, the system eliminates the quantity diver-
gence associated with traditional stock systems that
count only nominal consumption. In many cases the
yearly stock take can be completely eliminated.
AUTOMATIC REPLENISHMENT
Mycronic’s MYCenter PRM (Proactive Replenishment
Monitor) both improves uptime and ensures correct
material delivery to your SMT assembly line. Togeth-
er with the SMD Tower storage solution, the replen-
ishment process becomes completely automated.
Using a robotic arm to deliver component reels to
operators, this solution almost completely eliminates
the risk of incorrect material delivery.
FASTER CHANGEOVERS
Using barcodes to track components, MYCenter
reduces the risk of errors and speeds up setup and
changeover times. It keeps track of quantity, batch
code, current location and fl oor life – for each and
every component. And the new Agilis Smart Bin
system gives you intuitive paperless kitting guidance
- right in front of you.
AUTOMATED MSD-COMPLIANT STORAGE
The SMD Tower is a highly fl exible, automated and
expandable bu er storage unit designed for near-
production deployment. It ensures that the correct
component remains stored in the correct place and
in a controlled atmosphere, ready for a quick and
smooth changeover of your SMT line.
Picture 2. Stock accuracy with MYCenter.
consumption + average waste.
Material handling
made easy
When it comes to component tracking and stock accuracy, Mycronic
solutions o er the industry’s most precise and error-free systems. From
barcode scanning with e-label instructions, to compact, automated
storage units, material handling has never been this simple and error-free.
The SMD Tower, combined with MYCenter’s
extensive material database, forms a highly
automated kitting and replenishment aid, that
enables highest possible uptime and utilization.
Quantity
3 000
2 500
2 000
1 500
1 000
500
0
0 20 40 60 80 100 120 140 160 Days
ERP Quantity
Actual Quantity
Quantity
3 000
2 500
2 000
1 500
1 000
500
0
0 20 40 60 80 100 120 140 160 Days
ERP Quantity
Actual Quantity
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Task
Mycronic machine
with Agilis feeders,
MYCenter and SMD Tower
Traditional
NC-controlled machine Time savings
Pick material from stock 35 min 27 min
Load feeders, insert in correct position 22 min 70 min
Verify feederbank prior to first run 0 min
Unload feeders 25 min
Return material to stock 9 min 9 min
Total 115 min*
Speed up changeovers
in five simple steps
STEP 1 – PLANNING
Optimize your job sequence and changeover
strategy for incoming orders. The resulting Bill of
Materials is then sent directly to the SMD Tower
for automatic delivery in correct kitting order.
STEP 2 – KITTING
Load the feeders without the need for manual data
entry – just two bar code scans are required. Material
outside the SMD Tower is quickly located through a
tracking system based on location labels.
Work
Order
STEP 3 – ASSEMBLY
With the FlowLine system, machine programs are selected automatically,
as are conveyor width and loader/unloader settings. As soon as the line
is up and running, you’re free to start kitting for the next job.
STEP 4 – REPLENISHMENT
Components that are about to run out are displayed
well in advance by the PRM software. Simply click
the “provide“ button, and the SMD Tower will imme-
diately deliver a new reel.
STEP 5 – DEKITTING
Dekitting a Mycronic line couldn’t be simpler. Just
unload the feeders and place the reels back into any
of your SMD Towers. Since each reel has its own
unique identifier, mix-ups are virtually impossible.
* Estimates based on total time savings when a traditional
warehouse is replaced by a Mycronic machine combined
with an integrated material handling system consisting of
Agilis feeders, SMD Tower and MYCenter sof tware.
NO MORE MIX-UPS
Regardless of whether you request a single reel or
tray, or automatically process a complete kitting
list, the system records every movement and keeps
track of all stored reels and component quantities.
A unique identification code ensures that the correct
article is always provided or stored, making mix-ups
impossible. Return-to-storage is just as quick and
convenient.
COMPACT NEAR-PRODUCTION STORAGE
The SMD Tower closes a gap in flexible SMD manu-
facturing, where up until now reels have had to be
hunted for, one at a time, from space consuming
and inflexible storage systems. The SMD Tower
needs just one square meter of floor space to store
up to 546 reels and can be integrated into existing
material handling systems.
SAY GOODBYE TO BOTTLENECKS
Because they’re tailored for high-mix production,
Mycronic solutions oer hours of time savings with
every changeover. At the end of the day, this means
more jobs delivered, better responsiveness and
happier customers.
Reduce rework by verifying the electrical properties of resistors,
capacitors, diodes and transistors on-the-fly. For active polarized
components, the orientation is also checked.
Reference board for changeover study: