solution-brochure.pdf - 第5页
9 T ask Mycr onic machine with Agilis feeders, MY Center and SMD T ower T raditional NC-contr olled machine Time savings Pick material fr om stock 35 min 27 min Load feeders, insert in c orrect position 22 min 70…
6 7
7
ACCURATE INVENTORY MANAGEMENT
Mycronic’s material handling systems ensure fast,
accurate feeder loading and give you unparalleled
stock accuracy. With just two barcode scans you
can load a reel, stick or tray into a magazine and all
part information is automatically transferred to the
machine. By tracking the quantity on each individual
carrier, the system eliminates the quantity diver-
gence associated with traditional stock systems that
count only nominal consumption. In many cases the
yearly stock take can be completely eliminated.
AUTOMATIC REPLENISHMENT
Mycronic’s MYCenter PRM (Proactive Replenishment
Monitor) both improves uptime and ensures correct
material delivery to your SMT assembly line. Togeth-
er with the SMD Tower storage solution, the replen-
ishment process becomes completely automated.
Using a robotic arm to deliver component reels to
operators, this solution almost completely eliminates
the risk of incorrect material delivery.
FASTER CHANGEOVERS
Using barcodes to track components, MYCenter
reduces the risk of errors and speeds up setup and
changeover times. It keeps track of quantity, batch
code, current location and fl oor life – for each and
every component. And the new Agilis Smart Bin
system gives you intuitive paperless kitting guidance
- right in front of you.
AUTOMATED MSD-COMPLIANT STORAGE
The SMD Tower is a highly fl exible, automated and
expandable bu er storage unit designed for near-
production deployment. It ensures that the correct
component remains stored in the correct place and
in a controlled atmosphere, ready for a quick and
smooth changeover of your SMT line.
Picture 2. Stock accuracy with MYCenter.
consumption + average waste.
Material handling
made easy
When it comes to component tracking and stock accuracy, Mycronic
solutions o er the industry’s most precise and error-free systems. From
barcode scanning with e-label instructions, to compact, automated
storage units, material handling has never been this simple and error-free.
The SMD Tower, combined with MYCenter’s
extensive material database, forms a highly
automated kitting and replenishment aid, that
enables highest possible uptime and utilization.
Quantity
3 000
2 500
2 000
1 500
1 000
500
0
0 20 40 60 80 100 120 140 160 Days
ERP Quantity
Actual Quantity
Quantity
3 000
2 500
2 000
1 500
1 000
500
0
0 20 40 60 80 100 120 140 160 Days
ERP Quantity
Actual Quantity
9
Task
Mycronic machine
with Agilis feeders,
MYCenter and SMD Tower
Traditional
NC-controlled machine Time savings
Pick material from stock 35 min 27 min
Load feeders, insert in correct position 22 min 70 min
Verify feederbank prior to first run 0 min
Unload feeders 25 min
Return material to stock 9 min 9 min
Total 115 min*
Speed up changeovers
in five simple steps
STEP 1 – PLANNING
Optimize your job sequence and changeover
strategy for incoming orders. The resulting Bill of
Materials is then sent directly to the SMD Tower
for automatic delivery in correct kitting order.
STEP 2 – KITTING
Load the feeders without the need for manual data
entry – just two bar code scans are required. Material
outside the SMD Tower is quickly located through a
tracking system based on location labels.
Work
Order
STEP 3 – ASSEMBLY
With the FlowLine system, machine programs are selected automatically,
as are conveyor width and loader/unloader settings. As soon as the line
is up and running, you’re free to start kitting for the next job.
STEP 4 – REPLENISHMENT
Components that are about to run out are displayed
well in advance by the PRM software. Simply click
the “provide“ button, and the SMD Tower will imme-
diately deliver a new reel.
STEP 5 – DEKITTING
Dekitting a Mycronic line couldn’t be simpler. Just
unload the feeders and place the reels back into any
of your SMD Towers. Since each reel has its own
unique identifier, mix-ups are virtually impossible.
* Estimates based on total time savings when a traditional
warehouse is replaced by a Mycronic machine combined
with an integrated material handling system consisting of
Agilis feeders, SMD Tower and MYCenter sof tware.
NO MORE MIX-UPS
Regardless of whether you request a single reel or
tray, or automatically process a complete kitting
list, the system records every movement and keeps
track of all stored reels and component quantities.
A unique identification code ensures that the correct
article is always provided or stored, making mix-ups
impossible. Return-to-storage is just as quick and
convenient.
COMPACT NEAR-PRODUCTION STORAGE
The SMD Tower closes a gap in flexible SMD manu-
facturing, where up until now reels have had to be
hunted for, one at a time, from space consuming
and inflexible storage systems. The SMD Tower
needs just one square meter of floor space to store
up to 546 reels and can be integrated into existing
material handling systems.
SAY GOODBYE TO BOTTLENECKS
Because they’re tailored for high-mix production,
Mycronic solutions oer hours of time savings with
every changeover. At the end of the day, this means
more jobs delivered, better responsiveness and
happier customers.
Reduce rework by verifying the electrical properties of resistors,
capacitors, diodes and transistors on-the-fly. For active polarized
components, the orientation is also checked.
Reference board for changeover study:
Award-winning intelligent
feeder systems
While the word “intelligent” has become somewhat
of a buzzword today, we at Mycronic call our feed-
ers intelligent because all our magazines and feed-
ers have their own unique identity. This enables the
machine software, TPSys, to automatically recognize
the presence, absence and location of components.
As a result, you never have to program pick positions
and can easily replenish feeders while the machine
is mounting. If a feeder runs out of components,
production doesn’t stop. Instead, the machine alerts
the operator, re-optimizes and continues mounting
other components.
FULLY TRACEABLE WITH
SOFTWARE INTEGRATION
With a barcode reader, component reels can be
easily connected to a specific feeder, ensuring fast
handling and traceability. The system provides easy
tracking of component and inventory data, such as
batch ID numbers and quantity levels. The machine
also detects each feeder’s unique identity and loca-
tion, making it easy to rearrange and place them in
any position – even during operation.
Whether it’s tape, stick or matrix tray feeders, or components of any shape
and size, Mycronic’s feeders are designed to deliver the utmost in reliability,
performance and easy operation. All to give you the most intelligent and agile
component delivery solution on the market.
QUICK CHANGEOVERS
Because barcode scanning eliminates manual entry
during loading and unloading, setups and change-
overs are faster than ever. Whatever your production
size, job setups and changeovers are fast and simple
with Mycronic’s intelligent feeder systems. An Agilis
tape feeder, for instance, can be loaded in less than
ten seconds. And all our feeder solutions enable
multiple changes at once, thus reducing loading and
unloading time to a minimum – regardless of wheth-
er you’re using tapes, sticks or trays.
POWERFUL, PRECISE STICK FEEDERS
With the Agilis Stick Magazine (ASM), all the
accuracy, speed and flexibility of our award-winning
Agilis feeder system is at your control. Unlike
traditional stick feeders that rapidly vibrate up and
down to feed components, the ASM utilizes a
high-precision linear drive with servo-controlled,
horizontal motion. The result is a feeding process
that’s not only more reliable, but also saves time and
money by significantly reducing operator assistance
and component waste.
COMPONENT AND INVENTORY TRACKING
With award-winning tape feeders like Agilis, you
can cut loading and unloading times to a fraction
of those of conventional feeders. Our entire feeder
system is so flexible that you can mix and match
single feeders, or replace all your feeders at once.
It’s up to you. Whichever you choose, you can count
on intelligent functions that continually ensure
quality and enhance productivity.
The Agilis Stick Magazine feeds the
components smoothly into the pick-up
position using a high precision,
servo-controlled linear movement.