solution-brochure.pdf - 第6页
A w ard- winning int elligent f eeder s y s t ems Whil e the word “ intellig ent ” h as be come somewhat of a buzz word today , we at My cron ic ca ll our feed - ers int e llige nt be ca use all our mag azines and …
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Task
Mycronic machine
with Agilis feeders,
MYCenter and SMD Tower
Traditional
NC-controlled machine Time savings
Pick material from stock 35 min 27 min
Load feeders, insert in correct position 22 min 70 min
Verify feederbank prior to first run 0 min
Unload feeders 25 min
Return material to stock 9 min 9 min
Total 115 min*
Speed up changeovers
in five simple steps
STEP 1 – PLANNING
Optimize your job sequence and changeover
strategy for incoming orders. The resulting Bill of
Materials is then sent directly to the SMD Tower
for automatic delivery in correct kitting order.
STEP 2 – KITTING
Load the feeders without the need for manual data
entry – just two bar code scans are required. Material
outside the SMD Tower is quickly located through a
tracking system based on location labels.
Work
Order
STEP 3 – ASSEMBLY
With the FlowLine system, machine programs are selected automatically,
as are conveyor width and loader/unloader settings. As soon as the line
is up and running, you’re free to start kitting for the next job.
STEP 4 – REPLENISHMENT
Components that are about to run out are displayed
well in advance by the PRM software. Simply click
the “provide“ button, and the SMD Tower will imme-
diately deliver a new reel.
STEP 5 – DEKITTING
Dekitting a Mycronic line couldn’t be simpler. Just
unload the feeders and place the reels back into any
of your SMD Towers. Since each reel has its own
unique identifier, mix-ups are virtually impossible.
* Estimates based on total time savings when a traditional
warehouse is replaced by a Mycronic machine combined
with an integrated material handling system consisting of
Agilis feeders, SMD Tower and MYCenter sof tware.
NO MORE MIX-UPS
Regardless of whether you request a single reel or
tray, or automatically process a complete kitting
list, the system records every movement and keeps
track of all stored reels and component quantities.
A unique identification code ensures that the correct
article is always provided or stored, making mix-ups
impossible. Return-to-storage is just as quick and
convenient.
COMPACT NEAR-PRODUCTION STORAGE
The SMD Tower closes a gap in flexible SMD manu-
facturing, where up until now reels have had to be
hunted for, one at a time, from space consuming
and inflexible storage systems. The SMD Tower
needs just one square meter of floor space to store
up to 546 reels and can be integrated into existing
material handling systems.
SAY GOODBYE TO BOTTLENECKS
Because they’re tailored for high-mix production,
Mycronic solutions oer hours of time savings with
every changeover. At the end of the day, this means
more jobs delivered, better responsiveness and
happier customers.
Reduce rework by verifying the electrical properties of resistors,
capacitors, diodes and transistors on-the-fly. For active polarized
components, the orientation is also checked.
Reference board for changeover study:
Award-winning intelligent
feeder systems
While the word “intelligent” has become somewhat
of a buzzword today, we at Mycronic call our feed-
ers intelligent because all our magazines and feed-
ers have their own unique identity. This enables the
machine software, TPSys, to automatically recognize
the presence, absence and location of components.
As a result, you never have to program pick positions
and can easily replenish feeders while the machine
is mounting. If a feeder runs out of components,
production doesn’t stop. Instead, the machine alerts
the operator, re-optimizes and continues mounting
other components.
FULLY TRACEABLE WITH
SOFTWARE INTEGRATION
With a barcode reader, component reels can be
easily connected to a specific feeder, ensuring fast
handling and traceability. The system provides easy
tracking of component and inventory data, such as
batch ID numbers and quantity levels. The machine
also detects each feeder’s unique identity and loca-
tion, making it easy to rearrange and place them in
any position – even during operation.
Whether it’s tape, stick or matrix tray feeders, or components of any shape
and size, Mycronic’s feeders are designed to deliver the utmost in reliability,
performance and easy operation. All to give you the most intelligent and agile
component delivery solution on the market.
QUICK CHANGEOVERS
Because barcode scanning eliminates manual entry
during loading and unloading, setups and change-
overs are faster than ever. Whatever your production
size, job setups and changeovers are fast and simple
with Mycronic’s intelligent feeder systems. An Agilis
tape feeder, for instance, can be loaded in less than
ten seconds. And all our feeder solutions enable
multiple changes at once, thus reducing loading and
unloading time to a minimum – regardless of wheth-
er you’re using tapes, sticks or trays.
POWERFUL, PRECISE STICK FEEDERS
With the Agilis Stick Magazine (ASM), all the
accuracy, speed and flexibility of our award-winning
Agilis feeder system is at your control. Unlike
traditional stick feeders that rapidly vibrate up and
down to feed components, the ASM utilizes a
high-precision linear drive with servo-controlled,
horizontal motion. The result is a feeding process
that’s not only more reliable, but also saves time and
money by significantly reducing operator assistance
and component waste.
COMPONENT AND INVENTORY TRACKING
With award-winning tape feeders like Agilis, you
can cut loading and unloading times to a fraction
of those of conventional feeders. Our entire feeder
system is so flexible that you can mix and match
single feeders, or replace all your feeders at once.
It’s up to you. Whichever you choose, you can count
on intelligent functions that continually ensure
quality and enhance productivity.
The Agilis Stick Magazine feeds the
components smoothly into the pick-up
position using a high precision,
servo-controlled linear movement.
EFFICIENT HANDLING OF ANY BATCH SIZE
Our advanced software solutions let you easily
perform job scheduling, feeder optimization and line
balancing for your entire facility. You can prioritize
minimal changeover time, maximum throughput, or
a balance between the two as the software quickly
calculates and predicts the assembly time, kitting
and changeover procedures. By selecting the best
changeover strategy based on part commonality
and batch size, the MYPlan software can help to
increase actual throughput by up to 30%, all while
will you start a job that can’t be completed due to
missing components.
PAPERLESS GUIDANCE AND PERFORMANCE
TRACKING
After optimization, MYPlan generates a comprehen-
sive set of kitting instructions that provide operators
with simple, step-by-step tasks to keep production
running e ciently. You can also send the result elec-
tronically to the SMD Tower for automatic compo-
nent delivery and paperless guidance. Performance
tracking is easy thanks to TPSys’ comprehensive re-
porting tools. You can generate customized reports
on machine speed, production runs, error identifi ca-
tion and utilization. View data from the factory fl oor
during production, integrate it with your factory-
wide tracking system or export to a spreadsheet
program for further processing.
ERROR-FREE DATA PREPARATION
Within minutes, Mycronic’s MYCenter software
converts Gerber, ASCII centroid and Bill-of-Materials
information into ready-to-run machine programs.
Once imported, a graphic rendering of the PCB,
overlaying a Gerber background, is checked for er-
rors and can be edited as required. Any changes to
the program will generate immediate visual feed-
back. MYCenter’s intuitive “what you see is what you
get” interface makes it easy to add new shapes and
component handling rules to the machine library.
HANDLING OF ALTERNATIVE COMPONENT
Our software fully supports Bill-of-Materials that
include alternative components for a single mount
position. Each alternative can be given a strict prior-
ity and an expiration date. Once defi ned, the pick-
and-place machine will automatically mount the
correct alternative part, as specifi ed and approved
by the production engineer.
STORE DATA SAFELY FOR DECADES
MYTrace is a Windows-based traceability software,
developed for secure, long-term storage of trace-
ability data, and at the same time making the data
available for easy searching and reporting. Infor-
mation about each component placement is safely
stored, and a web-based search tool makes it pos-
sible to identify all PCBs that are a ected by factors
such as faulty component batches.
EXTRACT TRACEABILITY DATA IN SECONDS
This fully automatic system allows electronics manu-
facturers to quickly and easily trace mounted com-
ponents on printed circuit boards, saving both time
and resources. MYTrace is future-proof and modular,
and stores data in an application-independent format
that does not rely on the existence of any particular
database technology. This makes this traceability
software unique – it gives the customer an unpreced-
ented and unparalleled level of data security.
Smarter software for
better business
Our machine operating software includes smart features
such as early low-feeder warning, package autoteach
and power failure recovery.
A true “what you see is what you get” interface
makes it easy to program new boards.
The gerber background functionality makes it
easy to verify component rotation and package
defi nition.
As the SMT production environment becomes more complex and fast-paced,
comprehensive software solutions have quickly become a necessity. After all,
improved utilization, e ciency and customer responsiveness all depend on
a single set of reliable data. For these reasons, Mycronic is proud to o er the
richest software suite in the industry, with integrated applications covering the
entire chain of SMT assembly.