solution-brochure.pdf - 第7页
E F F I C I E N T H A N D L I N G O F A N Y B AT C H S I Z E Ou r adva nced sof tware so lution s let you ea sily pe rfo rm job sch ed uling , fee de r optimization an d line bal anci ng for your entire facil ity. …
Award-winning intelligent
feeder systems
While the word “intelligent” has become somewhat
of a buzzword today, we at Mycronic call our feed-
ers intelligent because all our magazines and feed-
ers have their own unique identity. This enables the
machine software, TPSys, to automatically recognize
the presence, absence and location of components.
As a result, you never have to program pick positions
and can easily replenish feeders while the machine
is mounting. If a feeder runs out of components,
production doesn’t stop. Instead, the machine alerts
the operator, re-optimizes and continues mounting
other components.
FULLY TRACEABLE WITH
SOFTWARE INTEGRATION
With a barcode reader, component reels can be
easily connected to a specific feeder, ensuring fast
handling and traceability. The system provides easy
tracking of component and inventory data, such as
batch ID numbers and quantity levels. The machine
also detects each feeder’s unique identity and loca-
tion, making it easy to rearrange and place them in
any position – even during operation.
Whether it’s tape, stick or matrix tray feeders, or components of any shape
and size, Mycronic’s feeders are designed to deliver the utmost in reliability,
performance and easy operation. All to give you the most intelligent and agile
component delivery solution on the market.
QUICK CHANGEOVERS
Because barcode scanning eliminates manual entry
during loading and unloading, setups and change-
overs are faster than ever. Whatever your production
size, job setups and changeovers are fast and simple
with Mycronic’s intelligent feeder systems. An Agilis
tape feeder, for instance, can be loaded in less than
ten seconds. And all our feeder solutions enable
multiple changes at once, thus reducing loading and
unloading time to a minimum – regardless of wheth-
er you’re using tapes, sticks or trays.
POWERFUL, PRECISE STICK FEEDERS
With the Agilis Stick Magazine (ASM), all the
accuracy, speed and flexibility of our award-winning
Agilis feeder system is at your control. Unlike
traditional stick feeders that rapidly vibrate up and
down to feed components, the ASM utilizes a
high-precision linear drive with servo-controlled,
horizontal motion. The result is a feeding process
that’s not only more reliable, but also saves time and
money by significantly reducing operator assistance
and component waste.
COMPONENT AND INVENTORY TRACKING
With award-winning tape feeders like Agilis, you
can cut loading and unloading times to a fraction
of those of conventional feeders. Our entire feeder
system is so flexible that you can mix and match
single feeders, or replace all your feeders at once.
It’s up to you. Whichever you choose, you can count
on intelligent functions that continually ensure
quality and enhance productivity.
The Agilis Stick Magazine feeds the
components smoothly into the pick-up
position using a high precision,
servo-controlled linear movement.
EFFICIENT HANDLING OF ANY BATCH SIZE
Our advanced software solutions let you easily
perform job scheduling, feeder optimization and line
balancing for your entire facility. You can prioritize
minimal changeover time, maximum throughput, or
a balance between the two as the software quickly
calculates and predicts the assembly time, kitting
and changeover procedures. By selecting the best
changeover strategy based on part commonality
and batch size, the MYPlan software can help to
increase actual throughput by up to 30%, all while
will you start a job that can’t be completed due to
missing components.
PAPERLESS GUIDANCE AND PERFORMANCE
TRACKING
After optimization, MYPlan generates a comprehen-
sive set of kitting instructions that provide operators
with simple, step-by-step tasks to keep production
running e ciently. You can also send the result elec-
tronically to the SMD Tower for automatic compo-
nent delivery and paperless guidance. Performance
tracking is easy thanks to TPSys’ comprehensive re-
porting tools. You can generate customized reports
on machine speed, production runs, error identifi ca-
tion and utilization. View data from the factory fl oor
during production, integrate it with your factory-
wide tracking system or export to a spreadsheet
program for further processing.
ERROR-FREE DATA PREPARATION
Within minutes, Mycronic’s MYCenter software
converts Gerber, ASCII centroid and Bill-of-Materials
information into ready-to-run machine programs.
Once imported, a graphic rendering of the PCB,
overlaying a Gerber background, is checked for er-
rors and can be edited as required. Any changes to
the program will generate immediate visual feed-
back. MYCenter’s intuitive “what you see is what you
get” interface makes it easy to add new shapes and
component handling rules to the machine library.
HANDLING OF ALTERNATIVE COMPONENT
Our software fully supports Bill-of-Materials that
include alternative components for a single mount
position. Each alternative can be given a strict prior-
ity and an expiration date. Once defi ned, the pick-
and-place machine will automatically mount the
correct alternative part, as specifi ed and approved
by the production engineer.
STORE DATA SAFELY FOR DECADES
MYTrace is a Windows-based traceability software,
developed for secure, long-term storage of trace-
ability data, and at the same time making the data
available for easy searching and reporting. Infor-
mation about each component placement is safely
stored, and a web-based search tool makes it pos-
sible to identify all PCBs that are a ected by factors
such as faulty component batches.
EXTRACT TRACEABILITY DATA IN SECONDS
This fully automatic system allows electronics manu-
facturers to quickly and easily trace mounted com-
ponents on printed circuit boards, saving both time
and resources. MYTrace is future-proof and modular,
and stores data in an application-independent format
that does not rely on the existence of any particular
database technology. This makes this traceability
software unique – it gives the customer an unpreced-
ented and unparalleled level of data security.
Smarter software for
better business
Our machine operating software includes smart features
such as early low-feeder warning, package autoteach
and power failure recovery.
A true “what you see is what you get” interface
makes it easy to program new boards.
The gerber background functionality makes it
easy to verify component rotation and package
defi nition.
As the SMT production environment becomes more complex and fast-paced,
comprehensive software solutions have quickly become a necessity. After all,
improved utilization, e ciency and customer responsiveness all depend on
a single set of reliable data. For these reasons, Mycronic is proud to o er the
richest software suite in the industry, with integrated applications covering the
entire chain of SMT assembly.
BETTER LIGHTING, HIGH RESOLUTION
When it comes to new packaging technologies,
superior lighting is a key aspect of our vision
systems. By using a programmable lighting module,
where light can be adjusted to front, side or ambient
lighting – depending on the package’s type and
material – our machines can handle virtually all new
packages. And with the Autoteach functionality,
optimal light settings adjust automatically.
HANDLE A GREATER MIX OF BOARDS
Increasing demands in terms of board size and
number of layers require a machine that can handle
boards that are large and small, thick and thin. That’s
why our machines are designed to handle a greater
board mix than our competitors. We can take on
boards as small as 70 x 50 mm (2.7” x 2.0”), or as
”«x 24”
as
well as odd-shaped boards. And with ISIC (Intelligent
Surface Impact Control), even placement on thin
panels and warped boards is not a problem.
Handle any job
– in record time
MOUNT ANY COMPONENT ON ANY BOARD
When it comes to component handling, Mycronic
odd-shaped and through-hole components can
be mounted with ease. Since older models can be
upgraded with the latest vision system and software,
one Mycronic machine can handle the components
of today and tomorrow. When all your placement
needs can be handled by one system, your sta only
has to learn how to operate one type of machine.
Plus, when feeders represent a large part of your
equipment investment, it’s much more economi-
cal to have a unified, modular feeder system that
enables you to share feeders among multiple
machines.
HIGH ACCURACY
When it comes to placing fine-pitch components,
our Midas mounthead is designed for ultra-sharp
precision. It’s linked to a number of sensors to
ensure that complex components like flip chips are
placed with a great deal of sensitivity and accuracy.
With its z-axis resolution of two micrometers, it
works together with our Intelligent Surface Impact
Control (ISIC) function to ensure that even the
most delicate of components are handled with
the correct mount force. This sophisticated servo
system for z-axis movement prevents high-impact
force and insucient mounting pressure – even on
warped boards. ISIC also helps avoid microcracks on
sensitive components.
Placement accuracy is maintained at all conditions thanks to the
unique Automatic Thermal Adaption (ATA) technology.
Our Intelligent Surface Impact Control (ISIC) feature handles even
the most delicate components with complete safety.
In an average day, you may be expected to mount everything from 01005s and
flip chips to large connectors and complex BGAs. Naturally, the greater the
variety of components your machine can place, the more you can use it.