TS5520-user-guide.pdf - 第6页

6 6. TYPICAL SYSTEM SET-UP SPRAY AREA COVERAGE BY ROUND NOZZLE: Distance from Nozzle 1 '' (25.40mm) 2 '' (50.80mm) 3 '' (76.20mm) 6 '' (152.40mm) Diameter of spra y pattern 0.250 &…

10. STANDARD ACCESSORIES

10.1 OPTIONAL ACCESSORIES

10.2 FLUID FITTINGS AND TUBING

10.3 BRACKETS

PART NUMBER DESCRIPTION

5520F-000-001 Collar for Fan Cap

5520F-000-002 Fan Cap for “Elliptical” Spray Pattern

PART NUMBER DESCRIPTION

TS918-46 4-Way Fluid Manifold

5420-SIT Seal Insertion Tool

PART NUMBER DESCRIPTION

TSD1003-16 ⅛'' NPT to ¼'' O.D. Tube, 90° Elbow

TSD1002-17 ⅛'' NPT to ⅜'' O.D. Tube

TSD1002-18 ⅛'' NPT to ¼'' O.D. Tube

TSD1002-38 ¼'' NPT to ¼'' O.D. Tube

TSD1099-22 ⅜'' O.D. X ¼'' I.D. Tube, Black, Polyethylene

TSD1099-23 ⅜'' O.D. X ¼'' I.D. Tube, Clear, Polyethylene

TSD1099-24 ¼'' O.D. X ⅛'' I.D. Tube, Clear, Polyethylene

TSD1099-25 ¼'' O.D. X ⅛'' I.D. Tube, Black, Polyethylene

TSD1099-45 6mm O.D. X 4mm I.D, Clear, Polyethylene

TSD1099-46 6mm O.D. X 4mm I.D, Black, Polyethylene

TSD126-360BPK Luer Lock Tubing, 60'' (1524mm) , Black

PART NUMBER DESCRIPTION

918-033-000 Productions Master Stand (Base & Support)

918-000-012 Rod Clamp Assembly

1212-000-008 6'' (152.4mm) Threaded Mounting Rod

5. SETUP INSTRUCTIONS

Refer to Figure 3.0

Note: This installation uses Luer lock adapters shipped with the valve. Any

approved material line with ⅛''

NPT connections will work.

1. If desired, mount the valve to the mounting

racket included.

2. Connect fluid feed line to fluid inlet port (2).

3. Install the valve actuating air hose to the valve air inlet (1).

4. Install the atomize air hose to the valve atomize air inlet (3).

5. Connect the valve actuating air hose (1) to Port A of the TS500R controller.

6. Connect the atomize air hose (3) to Port B of the TS500R controller.

7. Make sure all connections are tight.

8. Set fluid pressure. Do not exceed 100 psi (6.9bar).

9. Place container under the valve outlet and activate the valve until the fluid

flows steady.

Figure 3.0

6. TYPICAL SYSTEM SET-UP

SPRAY AREA COVERAGE BY ROUND NOZZLE:

Distance from

Nozzle

(25.40mm)

2''

(50.80mm)

3''

(76.20mm)

6''

(152.40mm)

Diameter of spray

pattern

0.250''

(6.35mm)

0.500''

(12.70mm)

0.750''

(19.05mm)

1.500''

(38.10mm)

SPRAY AREA COVERAGE BY FAN NOZZLE:

Distance from

Nozzle

1''

(25.40mm)

2''

(50.80mm)

3''

(76.20mm)

6''

(152.40mm)

Diameter of spray

pattern

1.000''

(25.40mm)

1.500''

(28.10mm)

2.000''

(50.80mm)

3.250''

(82.60mm)

Spray coverage is determined by:

• Flow adjustment - turn end cap counterclockwise to increase material flow rate.

• Length of actuation, set at controller (valve open time).

• Fluid reservoir pressure

• Fluid viscosity

Figure 4.0

9. REPAIR KITS

ITEM PART NUMBER DESCRIPTION QTY

1 TSD1400-208A Piston O-Ring, Buna 1

2 TSD1400-013A O-Ring, Buna 1

3 TSD1400-006A O-Ring, Buna 1

4 TSD1400-008A O-Ring, Buna 1

5 TSD931-75 Luer Lock Adaptor, Elbow 1

6 TSD400-70 U-Cup Seal 1

7 5520-000-010 Needle/Piston Assembly 1

8 5520-000-020 Nozzle, Inc. Seat 1

9 TSD1109-45 Nylon Washer 1

10 TSD1109-43 Mylar Washer 2

11 TSD1120-15 Retaining Ring, Large 1

SPARE PARTS, CONT.

Valve Front Section

ITEM PART NUMBER DESCRIPTION QTY

16 5520-000-018 Spray Cone Cap 1

17 5520-000-020 Nozzle, Inc. Seat 1

18 T1000598 Nozzle Seat 1

19 TSD1400-008A Nozzle Adaptor O-Ring, Buna 1

20 5520-000-002 Body 1

21 TSD400-70 U-Cup Seal 1

22 TSD1003-16 Compression Fitting 1

Above TSD1113-28 Thumb Screw 1

Recommended lubricant:

All O-Rings & seals must be lubricated with Bimba HT-99, or equivalent, with

the exception of TSD400-70, which must remain dry.

Figure 6.0

• Distance between spray nozzle to spray surface

7. MAINTENANCE AND CLEANING:

Tool required: 5/8'' open-end wrench; Snap ring pliers, o-ring removal tool (P/N

TSD1597-7).

Normally, purging the valve with appropriate flush material or solvent after use is

sufficient for cleaning. However, some material may cause a buildup in the valve

chamber, in this case periodic and thorough cleaning will be required.

NOTE:

• Make sure the fluid pressure is released before valve is disassembled

• To replace seals, please order seal kit part number: 5520-SEALKIT

• To repair valve, please order valve kit part number: 5520-VALVEKIT

7.1 Thorough Cleaning

Refer to figure 5.0

1. Release fluid pressure.

2. Disconnect fluid line and remove fluid inlet fitting (28).

3. Disconnect valve air hoses.

4. Turn the stroke control knob (16) two turns counterclockwise from closed

position.

5. Hold the fluid housing (8) and rotate the air cylinder (2) counterclockwise.

When completely un-threaded, pull the two valve segments straight apart to

separate.

6. Inspect o-ring (6), replace o-ring if damaged found.

7. Remove cup seal (7), replace seal if damaged found.

8. Remove nozzle (10) and spray cone (9).

9. Clean the fluid housing (8), needle/piston assembly (5), nozzle (10) and

spray cone (9).

NOTE: Avoid using sharp probes for cleaning. Any nicks or scratches on the

seal or the surfaces of the needle/piston assembly may cause leakage.

10. Insert cup seal (7) into fluid housing (8) using 5420-SIT insertion tool.

Make sure the o-ring side is facing down.

11. Reinstall nozzle (10) and spray cone (9) to fluid housing (8).

12. Lubricate o-ring (6) with Bimba HT-99, or equivalent.

13. Thread the air cylinder/needle assembly into fluid housing.

14. Make sure not to cross thread.

7.2 Nozzle Seat Replacement (refer to figure 6.0)

1. Insert the thumb screw inside the nozzle (17) and rotate clockwise to attach

to the seat (18).

2. Secure the nozzle in a “soft jaw” vise and then pull the thumb screw, with

the seat attached, straight out.