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PREVENTI VE MAINTENA NCE MONTH LY MAINTE NANC E Chapter Issue 6 Oct 06 Technical Reference Manual 33.15 Summ ary/ Rema rks Signed: Date:
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
33.14 Technical Reference Manual Chapter Issue 6 Oct 06
Monthly Hardware Check
General Maintenance Tick
Check the condition of the board clamps.
Cycle the board clamps ensure that clamping and release is smooth.
Cycle the Test 265test 1 board on the transport rails ensure smooth operation.
Clean the table top of paste and debris, apply a wipe of light oil.
Clean the transport rails of paste and debris.
Inspect tooling pins/assemblies/modules for wear, replace any FormFlex tooling modules leaking excessively.
Inspect the air filters and clean/recommend replacement.
Machine Safety Tick
Check operation of the cover interlock.
Check operation of the Emergency Stop button.
Examine the condition of the mains input lead.
Check all earth leads and bonding points are connected.
Toggle all beacon lights.
Pneumatics Tick
Check air pressure switch is set to 3 bar.
Check the air inlet regulator is set to 4.5 bar.
Check pipes for air leaks.
Check and empty the air line water trap.
Check and empty the air line water trap on the Grid-Lok Control Unit.
M36 Control Enclosure Tick
Inspect wiring and connections.
Ensure cards are seated properly.
Clean area around air inlets.
M37 Power Supply Enclosure Tick
Inspect wiring and connections.
Clean area around air inlet.
PC Enclosure Tick
Remove debris from enclosure.
Clean area around air inlets.
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 6 Oct 06 Technical Reference Manual 33.15
Summary/Remarks
Signed: Date:
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
33.16 Technical Reference Manual Chapter Issue 6 Oct 06
Month February Maintenance Procedure
SPC Alignment
Check and Machine
Cycle Count
Fill out details: SPC Alignment Check and Machine Cycle Count at the start of
this section.
Software
Monthly Maintenance
Software Check Record Tick
Check the date and time settings.
Check the software loaded and options.
Check the software version is the latest issue.
View Event Log Tick
Check for initialisation errors.
Check for screen position errors (31210, 31211, 31212).
Check for camera errors (31207, 31208).
Under Screen Cleaner (USC) (if fitted) Tick
Check that the paper feed mechanism operates correctly (Blue and Cyclone).
Check the oscillation motor moves the cleaner mechanism back and forth (Cyclone and Vortex).
Check the condition of the squeegee blades (Blue).
Check that the cleaner mechanism raises and lowers smoothly.
Check the screen cleaner height.
Check that the solvent dispenses and it is at a suitable pressure.
Check that solvent dispenses evenly across the paper or cassette.
Check the condition of all hoses and connections.
Check the correct operation of the vacuum filtration unit.
Perform a USC cycle and confirm correct operation.
Environmental Control Module (if fitted) Tick
Inspect the air filters clean/replace (as detailed in the equipment manual).
Check for leakage in the system.
Check the system holds the temperature (as described in the equipment manual).