Fuzion_Platform_brochure.pdf - 第8页
Manufacturing Execution Softw are V ersatile Feeding Solutions Fuzion Platforms support the widest variety of input types in the industry; from strip tape NPI and tube feeders to high-volume continuous-splice tape feeder…
Base Frame
• Robust and stable foundation for accurate and repeatable performance
• Precision machined to within 1μm from corner to corner for extreme
accuracy
Technologies for Performance, Flexibility & Yield
FZ Placement Heads
VRM Linear Motor Positioning System
• High-accuracy (1μm resolution), closed-loop positioning control supports
current, converging and emerging technologies
• High acceleration – up to 2.5G
• Dual-drive control is self correcting and reduces settle times
• Thermally stable, non-magnetic
• Fewer moving parts for minimal maintenance and no adjustments
• 20-year lineage – thousands of proven VRM platforms in the field today
• Direct drive technology stands the test of time to maintain its accuracy
indefinitely
Magellan Digital Upward-Looking Camera
• Exceptional flexibility for NPI through high-volume, high-throughput applications
• High resolution of 1024 x 1024 to facilitate small part feature recognition
• Large 55mm field-of-view improves throughput for applications that typically require multiple FOVs
• Complete feature-based recognition: full-lead/all-bump, missing-ball, orientation check, odd-form features
• Provides substantial throughput improvements for applications that require multiple scans
• Front, side, and on-axis lighting that can be used individually or in combination
• Lighting intensity is consistent across viewable area for faster, more accurate alignment and inspection
FZ30™ Placement Head
The FZ30 is the industry’s fastest, most accurate and most flexible high-speed placement head.
FZ7™ Placement Head
The FZ7 head quickly and accurately
places components as small as 0201
up to 55mm square with single field-of-
view inspection and up to 25mm tall.
• Precision accuracy (27μm @ Cpk>1)
• Advanced odd-form capability and
insertion forces up to 5kg
• Components up to 150mm with
multiple fields of view
• Standard Package-on-Package
functionality
FZ™ Placement Heads
• Extensive component ranges that significantly overlap between heads, delivering superior line balancing and the
ability to simply change the program, and not the line or heads, when changing products
• Robust design, low maintenance, industry-leading accuracy and performance
Maximized Performance
• Industry’s fastest tact time (55ms), 35,000 cph per head
• Industry’s most accurate high-speed placement head (34μm)
• Little derate, not reliant on gang picking, predictable throughputs on any mix
Uncompromising Flexibility
• Largest component range for a high-speed head (01005–30mm square): lead-
less, leaded, bumped, odd-form with little need to skip spindles
• Full-lead/all-bump inspection, missing-ball inspection/orientation check
Highest Quality and Yields
• Vertical Part Sensor (VPS) validates part presence, orientation, and thickness;
inspects nozzles and enables on-the-fly exchange of suspect nozzles
• Auto Pocket Teach and touchdown sense at both pick and place improves
pick ppm, guarantees ideal placement force, and reduces nozzle wear
• Single pick point eliminates gang picking (multiple pick point) concerns
• Auto nozzle centering/contamination check/bypass assure sustained yields
FZ30 - Unmatched flexibility and performance FZ30 - Best-in-class accuracy of
34μm
Chip
LED
Tant Cap
SOIC
TSOP
DPAK
QFP
BGA
PLCC
CSP
Electrolytic Cap
Connectors
CCGA
BNGA
Odd-Form
Pin-in-Paste
Fuzion Portfolio
Fuzion1-11 Versatile IC placement platform perfect for special processes such as Pin-in-Paste, Flip Chip and OFA
Single-beam, dual-drive overhead gantry system
One 7-spindle FZ7 and one 4-spindle FZ4 placement head
Upward-looking vision system
Single-Beam Models
Superb for high-mix NPI environments and large board applications. Also a high-volume line booster.
Single-beam, dual-drive overhead gantry system
One 30-spindle rotary FZ30 placement head
Dual on-the-head optics
Fuzion1-30
Best-in-class multi-function machine with fast placement of a wide component range for applications
where flexibility and performance per line length are important
Dual-beam, dual-drive overhead gantry system
Two 7-spindle FZ7 placement heads
Upward-looking vision system
Fuzion2-14
Fuzion2-37 A true multi-purpose platform. A versatile stand-alone prototyping solution, a flexible line balancer, or
a high-performance multi-function solution.
Dual-beam, dual-drive overhead gantry system
One 30-spindle rotary FZ30 and one 7-spindle FZ7 placement head
Dual on-the-head optics and upward-looking vision system
Dual-Beam Models
Flexible, high-speed productivity for medium-volume environments. A powerful line booster solution
or high-performance small part placer.
Dual-beam, dual-drive overhead gantry system
Two 30-spindle rotary FZ30 placement heads
Dual on-the-head optics
Fuzion2-60
FuzionXC2-37 High-capacity NPI, all-in-one, line balancer, or multifunction solution with a full component range
Dual-beam, dual-drive overhead gantry system
One 30-spindle rotary FZ30 and one 7-spindle FZ7 placement head
Dual on-the-head optics and upward-looking vision system
Dual-Beam
High-Capacity Models
Cost-efficient, high-performace turret replacement or high-input chip placer
Dual-beam, dual-drive overhead gantry system
Two 30-spindle rotary FZ30 placement heads
Dual on-the-head optics
FuzionXC2-60
Powerful performance for high-volume production environments: Consumer, Mobile, Notebook, Auto
Quad-beam, dual-drive overhead gantry system
Four 30-spindle rotary FZ30 placement heads
Dual on-the-head optics
Fuzion4-120
Quad-Beam Models
Fuzion1-11
Fuzion1-30
Fuzion2-14
Fuzion2-37
Fuzion2-60
FuzionXC2-37
FuzionXC2-60
Fuzion4-120
16,500 (Max)
11,400 (1-Bd IPC Chips)
35,000 (Max)
22,600 (1-Bd IPC Chips)
30,750 (Max)
21,750 (1-Bd IPC Chips)
48,000 (Max)
27,500 (1-Bd IPC Chips)
66,500 (Max)
40,500 (1-Bd IPC Chips)
43,000 (Max)
20,500 (1-Bd IPC Chips)
65,500 (Max)
30,000 (1-Bd IPC Chips)
140,000 (Max)
81,000 (1-Bd IPC Chips)
Model Throughput (cph) Accuracy (μm@>
1.00 Cpk)
Max Board Size
Component Range (mm)
Max Feeder Inputs (8mm)
±38 (Chips)
±27 (ICs)
±34 (Chips)
±34 (ICs)
±38 (Chips)
±27 (ICs)
±34 (Chips)
±27 (ICs)
±34 (Chips)
±34 (ICs)
±34 (Chips)
±27 (ICs)
±34 (Chips)
±34 (ICs)
±34 (Chips)
±34 (ICs)
508 x 813mm
20 x 32"
508 x 1016mm
20 x 40"
508 x 813mm
20 x 32"
508 x 1016mm
20 x 40"
508 x 1016mm
20 x 40"
610 x 1300mm
24 x 51.2"
610 x 1300mm
24 x 51.2"
500 x 700mm
19.7 x 27.6"
120 (2 ULC)
136
120 (2 ULC)
128 (1 ULC)
136
272
264
144
(0201) .25 x .5 x .15 (Min)
150 square and up to 25 tall
(01005) .18 x .38 x .10 (Min)
30 x 30 x 6 (Max)
(0201) .25 x .5 x .15 (Min)
150 square and up to 25 tall
(01005) .18 x .38 x .10 (Min)
150 square and up to 25 tall
(01005) .18 x .38 x .10 (Min)
30 x 30 x 6 (Max)
(01005) .18 x .38 x .10 (Min)
150 square and up to 25 tall
(01005) .18 x .38 x .10 (Min)
30 x 30 x 6 (Max)
(01005) .18 x .38 x .10 (Min)
30 x 30 x 6 (Max)
Manufacturing Execution Software
Versatile Feeding Solutions
Fuzion Platforms support the widest variety of input types in the industry;
from strip tape NPI and tube feeders to high-volume continuous-splice
tape feeders, random access matrix tray feeding, and odd-form feeders
to support any automated assembly challenge.
ion Feeders
• Fast/easy loading
• Load-in-place on feeder bank reduces handling time
• Operator-friendly ergonomics (size, weight, latching)
• Flexible reel management (baskets or optional reel holders)
• Strip tape-friendly
• 8mm dual-lane and 12/16mm single-lane occupy single slot
• Standard high-performance 01005 capability
• Multi-pitch (SL/DL), independent pitch and index speed (DL)
• Latch sensor enables safe hot swapping
• High-utilization continuous-splice capability with splice detection
High-Performance Tape Feeders
Gold Plus Feeders
• 8 - 88mm tape widths, multi-pitch
• Integrated reel holders
• Dual-lane and single-lane options
• Continuous-splice capability
• Reel detection sensor
Direct Tray Feeder (DTF)
• Components picked directly from tray (supports odd-form)
• JEDEC or non-standard vacuum formed matrix trays
• Operates in 3 modes: Exchange (no downtime for replenishment),
Concurrent (combined for maxmium capacity), and Job Changeover
(zero setup time)
Random Access Tray Feeders
Platform Tray Feeder (PTF)
• No base machine feeder capacity consumed
• Up to 58 different part numbers
• Parts are pre-oriented allowing for gang pick
• Stackable functionality accommodates higher-
volume parts
• Automatic empty tray removal
Stationary Matrix Tray Feeder
• Single tray, single part number tray feeder
• Adjustable tray height
SMA Stackable Matrix Tray Feeder
• Stackable alternative for higher volumes of
one part number
Tube Feeders
• Adjustable track, multi-input track, single-
input multi-tube
Odd-Form / Automation Feeders
• Bowl, GPAX and other feeding solutions
NPI Strip Tape Feeders
• Single lane/single slot strip tape feeders
• Multi-lane, multi-slot, matrix tray-style
Real-time OEE, downtime, and scrap
dashboards
Factory performance monitoring
Traceability data retrieval
Management Reporting
Data import (CAD, BOM)
Program creation and optimization
Line balancing
Productivity simulations
Offline component teach
Offline board validation
Manufacturing Engineering
Work order management
Changeover planning
Group/family setup, flex setup
Production Planning
MES interface
Data storage
SQL transfer tables
Interface to MRP enterprise system
Information Technologies
Connect. Streamline. Control.
The Dimensions software suite features powerful NPI solutions and changeover tools to accelerate product
introductions, as well as turnkey shop floor control tools that provide real-time visibility and analysis to
maximize utilization and track and trace materials during production.
Receiving – barcode ID/printing
Inventory management
MRP interface
Work order kitting
Consumption tracking
Feeder Low notification
Paperless changeover
Offline setup / validation
AVL validation
Flexible (Feeder Anywhere) setup
Stockroom / Material Control
Manufacturing Operations
Machine/line-level performance
monitoring and analysis (OEE,
output, yield/scrap)
Threshold-base process control
KPI limit email and mobile alerts
Process/Production Engineering
Feeder maintenance tracking
Equipment Maintenance
Feeder Low
warnings
Consumption/attrition notifications
Auto-changeover/Flex family setups
Automatic setup validation
Traceability data collection
Line-level performance monitoring
Feeder and reel tracking
Production Floor
Specialty Feeders