smart-feeder-brochure.pdf - 第3页

4 A g ilis ™ The groundbr eaking c onc ept c ontinues T APE FEED ERS A rev olutio n in feed er de sign , A gilis tape fee de rs signi ﬁca ntly reduc e c han geover an d setup time s. With or witho ut take- up r ee ls , t…

2 3

HANDLE ANY COMPONENT

Mycronic’s modular feeder system ensures both

unrivalled ﬂ exibility and ease of use. Choose from a

combination of intelligent feeders and magazines

covering tape, stick and tray carriers, all of which

are designed to handle the full range of today’s SMT

components. Mix, switch and reload components

as production needs change, and the system will

instantly re-optimize to maintain the highest possible

e ciency at all times.

ENJOY THE INDUSTRY’S FASTEST AND MOST

HELPFUL FEEDER

The standard Agilis tape feeder can be loaded in less

than ten seconds. Ultra-compact and comprising no

moving parts, Agilis is a durable, reliable feeder solu-

tion that is both fast and easy to use. Plug-and-play

simplicity means you can load and unload feeders in

seconds, saving countless hours of operator time.

Specially designed software automatically recog-

nizes the presence, absence and location of compo-

nents, which means you never have to program pick

positions and production doesn’t stop if a feeders

runs out of parts. Instead, the machine alerts the

operator, re-optimizes and continues mounting other

components. You can also replenish feeders quickly

and easily while the machine is mounting.

Whatever your production size, barcode scanning

eliminates manual entry of feeding parameters

during loading and unloading, making setups and

changeovers faster than ever.

KEEP TRACK OF COMPONENT DATA AT ALL TIMES

From component storage and retrieval to loading

and optimization, components are automatically

traced every step of the way. As all magazines and

Agilis feeders are given a unique ID, the operator can

check quantity, location, MSD data and batch codes

at any point during production.

Regardless of whether you request a single feeder

or tray, or automatically process a complete kitting

list, the system records every movement and seam-

lessly keeps track of all stored reels and component

quantities.

Award-winning intelligent

feeder systems

ADVANTAGES OF INTELLIGENT

FEEDER SYSTEMS

• Fast and accurate setups and changeovers

• Rapid loading and unloading of feeders

• Simpliﬁ es data entry with barcodes and electronic ID

• Provides full component data and inventory tracking

• Feeders can be removed and replenished on-the-ﬂ y

• Magazines allow multiple feeder changes at one time

• No pick position programming is needed

• Paperless kitting guidance with Agilis Smart Bins

Mycronic feeder systems provide

the most intelligent and agile

component delivery solution on

the market. Whether it’s tape,

stick or matrix tray feeders, or

components of any shape and

size, Mycronic’s feeders are

designed to deliver the utmost in

reliability, performance and easy

operation.

As today’s variety of SMT components grows, so does the need for smarter,

more ﬂ exible feeder solutions. Agilis tape and stick feeders and tray handling

systems are designed to meet this demand. While the word “intelligent” has

become something of a buzzword today, we at Mycronic call our feeders

intelligent as they provide quantity and location tracking, operator guidance,

simpliﬁ ed data entry, moisture sensitive device (MSD) handling and on-the-ﬂ y

changeovers. In short, our feeders are designed to make our customers’ work

more e cient and therefore more productive.

Agilis

™

The groundbreaking

concept continues

TAPE FEEDERS

A revolution in feeder design, Agilis tape feeders

signiﬁcantly reduce changeover and setup times.

With or without take-up reels, they are extremely

fast to load and unload, and can handle an almost

endless variety of tape components. Preloaded

Agilis feeders can even be stored along with tape

reels, ready for instant use in the next job. Automatic

location detection means that feeders can be placed

anywhere in the machine, giving you true plug-and-

play functionality, even during operation.

For fast handling and traceability, unique barcodes

identify speciﬁc component reels and connect them

to a particular feeder. The machine automatically

detects the location of each reel based on the feed-

er’s unique identity. This allows you to rearrange the

feeders into any position in the machine, even during

operation. Fine-tuning in both the x- and y-axes is

done automatically through pick oset data regis-

tered by the vision system. The magazine has a linear

motion mechanism, which ensures smoother, faster

and more controlled acceleration and deceleration.

The Agilis feeder system is

designed to handle practically all

tape and stick components. The

simplicity of its design means you

can now load and unload feeders

in a ﬂash and save countless hours

of operator time.

Agilis tape feeder system. Agilis Flex (left) and the ultra compact Agilis tape feeders (right).

The award-winning Agilis feeder system’s unique ﬂexibility allows you to

mix and match single feeders, or replace all your feeders at once – depending

on how you want to work. Now, using the new Agilis Flex feeder, you can

conﬁdently switch between components of virtually any size and pocket

depth. Whichever feeders you choose, you can count on intelligent functions

that consistently ensure quality and enhance productivity.

6 7

AGILIS FLEX– HANDLE ANY COMPONENT ON TAPE

The Agilis Flex feeder represents an evolution of

the Agilis concept, this time in a wider, more ﬂex-

ible format. As intelligent as the compact Agilis tape

feeder and the ability to interchange with any feeder

position, Agilis Flex now oers you the possibility

to handle any tape component, from 8 to 152 mm in

width, with pocket depths that accommodate even

the thickest, tallest components. Whatever tape

components arrive on your production ﬂoor, rest

assured: Agilis Flex is built to handle them.

STICK FEEDERS

Capable of handling a wide range of components

in a single magazine, Mycronic stick feeders provide

high-mix SMT manufacturers with tremendous ﬂex-

ibility. Setups and changeovers can be accomplished

quickly and easily, thus eliminating bottlenecks when

switching from one type of job to another. At the end

of the day, this means signiﬁcantly higher productivity.

INCREASED THROUGHPUT WITH ASM

The Agilis Stick Magazine, ASM, utilizes a high-

precision, short-stroke linear drive with a servo-

controlled, horizontal motion to eectively reduce

operator assistance and component waste. Because

the ASM handles a very wide range of SMT com-

ponents – from the smallest TSSOP to large PLCCs

and high connectors – you will always be prepared

for any job. Removable stick pallets with a built-in

pallet ID and barcode system allow you to replenish

and pre-load pallets, as well as prepare data before

pallets are loaded into the magazine. Feeding is

automatically calculated based on component data

entered prior to loading. Pick-up positions are auto-

matically localized and trimmed as well, thus elimi-

nating the setup and changeover time associated

with other stick feeders. With ASM, you can simply

plug in and go.

No. of feeders

loaded or

unloaded per day

90 sec

time saving

per feeder

60 sec

time saving

per feeder

45 sec

time saving

per feeder

30 sec

time saving

per feeder

100 50 hrs 33 hrs 25 hrs 16 hrs

200 100 hrs 66 hrs 50 hrs 33 hrs

500 250 hrs 166 hrs 125 hrs 83 hrs

1 000 500 hrs 333 hrs 250 hrs 166 hrs

TIME SAVINGS PER MONTH WHEN USING AGILIS COMPARED TO STANDARD FEEDERS

Agilis Stick Magazine eectively handles any component on stick.

FAST, COMPACT AGILIS TAPE FEEDERS

The compact 8, 12 and 16 mm Agilis tape feeders

are extremely fast to load and unload. An innovative

cover-tape separator on the pen-sized feeder expos-

es components for easy picking, which also makes it

easier to handle short tape clips. Agilis tape feeders

are ultracompact, lightweight and constructed with

no moving parts, making them extra durable and

practically maintenance-free.

To give you full production ﬂexibility, the feeders

can be mixed freely in the magazine. The Agilis LM8

magazine holds up to 16 feeders for 8 mm tapes,

while the Agilis LM1216 magazine takes up

to eight feeders for 12 or 16 mm tapes.

The compact Agilis tape feeder is extremely fast to load.

Agilis stick pallet with a capacity for 16 pcs of 10 mm sticks.