smart-feeder-brochure.pdf - 第6页
10 12 Get the mos t out of y our machine AG I L I S SMAR T B IN S Inc rease your flexib ility and eci enc y b y prelo ad - ing mat eri al in Agilis Smar t Bi ns. An elec tronic la bel , att ache d to th e front of the bi…
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Tray solutions for
any volume
TEX – SOPHISTICATED TRAY MANAGEMENT
FOR LARGE VOLUMES
With its 32 JEDEC matrix tray capacity, dual-track
design and series of intelligent functions, the Tray
Exchanger (TEX) is the ideal solution for matrix
tray management. The dual-track design allows
the Mycronic placement machine to pick from one
track while the other is being changed. An empty-
tray warning function and a built-in barcode system
enable tray recognition. This eliminates additional
programming when trays are replenished. To pro-
tect delicate components, tray accelerations are
also controllable. If your production needs change,
you can easily remove the TEX and retrofit it into
any position in the machine. And, since the TEX uses
only two magazine positions, it is possible to have
several TEXs on one machine. To utilize the dual-
track functionality, the TEX can be equipped with
two cassettes with narrow tray pallets. However, for
handling of larger trays, it is also available with
a wide pallet cassette.
TWM – FOR AVERAGE TRAY VOLUMES
The Tray Wagon Magazine (TWM) provides matrix
tray capability for use when limited quantities of
trays are required. The magazine is fitted within the
machine’s ordinary magazine slot in the same man-
ner as with tape and stick magazines. The matrix
trays are placed on a servo-controlled tray table that
positions the components on the tray in the pick-up
position. The tray table is interchangeable with the
other available sizes – from the smaller single ‘mod-
ule’ (occupies one magazine slot in the machine) up
to the largest (occupies three magazine slots).
Flexible Tray Holder – For small tray volumes The
Flexible Tray Holder is an eective unit for handling
single-matrix trays. Four magnetic corner holders
and four under-tray supports can ax trays of any
size. There are no adjustments to be made and no
tools required. Simply position a tray with the hold-
ers, teach the machine software its location and
start mounting.
Tray Wagon Magazine has a
capacity of up to 7 JEDEC trays.
Flexible Tray Holder is an eective
unit for small tray volumes.
The dual-track Tray Exchanger, with a 32 JEDEC tray
capacity, changes trays in hidden time.
When it comes to components on matrix trays, Mycronic oers optimized
solutions for any production volume. Whether small, average or large, all
are highly cost-ecient. We also oer smart functions for component
management and replenishment to further boost your productivity.
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Get the most out of
your machine
AGILIS SMART BINS
Increase your flexibility and eciency by preload-
ing material in Agilis Smart Bins. An electronic label,
attached to the front of the bin, communicates with
the MYCenter SW via a radio base station. The result
is intuitive paperless kitting guidance - right in front
of you.
Agilis Bins for ecient o-line preparation.
LRA for even the largest tape reels.
Even with the industry’s most agile feeder systems, there are times when
standard solutions won’t suce. Should you have special feeder requirements,
we can help build a solution to fit your application. From magazine and stick
positioner alterations to a specially designed range of accessories, we do
everything we can to help you get more out of your feeders and equipment.
AGILIS
Typical components 01005 up to PLCC20
Tape widths
(no. of feeders in
magazine)
8 mm (max 16 pcs)
12, 16 mm (max 8 pcs)
Tape depth 2.5 mm (width 8)
10.5 mm (width 12 and 16)
Tape material Plastic, paper, metal
Reel size 180 mm (7”), 330 mm (13”)
SPECIFICATIONS
TWM
Tray table size Capacity
One module 2 JEDEC trays
(1 with T-Series or 500T2 Inline)
Two modules 5 JEDEC trays
(4 with T-Series or 500T2 Inline)
Three modules 7 JEDEC trays
(5 with T-Series or 500T2 Inline)
AGILIS STICK MAGAZINE
Stick pallet types ASP10 and ASP1028, remov-
able with ID and barcode
Max stick capacity 16 pcs of 10 mm positions
Typical components SOIC, DPAK, PLCC, connectors
Max component length 50 mm
Max stick width Machine dependent
Max 160 mm
Max stick height ASP10 10.5 mm
Max stick height
ASP1028
10.5 mm in pos. 1–8
28.5 mm in pos. 9–16
(1) Including tray.
(2) Max component height 33 mm (1.3”) with pallets removed from positions above.
(3) Max component height 40 mm (1.6”) with pallets removed from positions above.
(1) Including handle.
TRAY EXCHANGER TEX
Pallet capacity 32 narrow pallets or 16 wide pallets
Replenishing
time
Less than 1 minute, 32 trays, includ-
ing automatic barcode scanning
Dimensions Height: 1 361 mm (53.6”)
Width: 534 mm (211”)
Depth over all: 1 683 mm (66.3”)
(1)
Depth to machine front: 587 mm
(23.2”)
(1)
Power
requirements
100–250V, max 2.2kVA
TEX PALLET
Type Max tray size
Max component
height
(1)
Narrow pallet
JEDEC
W: 143 mm (5.6”) x
L: 323 mm (12.7”)
8 mm (0.3”)
(2)
Narrow pallet
with spring
W: 143 mm (5.6”) x
L: 337 mm (13.3”)
16 mm (0.7”)
(3)
Narrow
pallet
W: 143 mm (5.6”) x
L: 337 mm (13.3”)
16 mm (0.7”)
(3)
Wide pallet
W: 300 mm (11.8”) x
L: 337 mm(13.3”)
16 mm (0.7”)
(3)
Agilis patent information
The Agilis feeder system is protected by, amongst others:
US Patents No. 6,631,870; 6,773,542; 6,782,606; 6,869,040; 6,948,541; 7,096,571; 7,228,620 and 7,713,376
European Patents No. 1,147,697; 1,149,523; 1,298,977; 1,624,742 and 1,381,265
Chinese Patents No. 99814931.4; 2002 817086.5; 2004 80037277.6; 2005 10004269.8 and 2007 10135918.7
Japanese Patents No. 4,205,581; 4,237,621; 4,370,058; 4,463,862; 4,486,259 and 4,550,065
Korean Patents No. 646,909 and 796,842
US Patent No. Design 462,694
German Patent No. Design 401 09 691
French Patent No. Design 01 6612
Japanese Patent No. Design 1 146 822
and other intellectual property rights including other patents and pending patent applications related to feeder technology.
AGILIS FLEX
Typical components 0402 to LEDs, large PLCCs
and connectors
Tape widths 8, 12 mm (max 8 pcs)
16, 24 mm (max 5 pcs)
32 mm (max 4 pcs)
44 mm (max 3 pcs)
56, 72 mm (max 2 pcs)
88, 104, 120, 136, 152 mm
(max 1 pcs)
Tape depth 15 mm pockets with
Flex Bin, 22 mm pockets
with LRA (optional)
Tape material Plastic, paper
Reel size 180 mm (7”) to 330 mm
(13”), larger reels on LRA
(optional)
A wide range of snap-in stick positioners available.
Handle short tape clips with the Tape Clip Magazine.
The Generic Feeder Interface available for special applications.
LARGE-REEL ATTACHMENT
The optional large-reel attachment extends your
feeding capability up to 24” tape reels, for tape
widths ranging from 8 mm to 152 mm. Available
for Agilis and Agilis Flex.
STICK POSITIONING
A variety of positioners are available to suit standard
and non-standard components. A positioner axes
a stick in the stick magazine and positions the com-
ponent in the pick-up position. Mycronic can also
custom-design positioners upon request for odd
and unusual components.
TAPE CLIP MAGAZINE
Minimize production costs by using the Tape Clip
Magazine to handle short tape clips. With its width
adjustment capability, dierent combinations of
tape sizes can be fitted alongside each other in the
magazine. The Tape Clip Magazine is available in two
sizes, with a maximum capacity of 5 and 11 pieces of
8 mm tape, respectively.
GENERIC FEEDER INTERFACE
The Generic Feeder Interface (GFI) is just one
example of Mycronic’s customized solutions. The
GFI enables you to connect and run various special
applications as well as third-party feeders from the
magazine slot in a Mycronic machine. More informa-
tion about this possibility is available upon request.
