smart-feeder-brochure.pdf - 第5页
8 9 T r a y solutions for an y v olume T EX – S OPHIS T ICA T ED T R AY M A N AG E M E NT F O R L A R G E VO L U M E S With its 32 J EDEC matrix tray cap acit y , d ual -tra ck de sign and series of intell igent func t…
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AGILIS FLEX– HANDLE ANY COMPONENT ON TAPE
The Agilis Flex feeder represents an evolution of
the Agilis concept, this time in a wider, more flex-
ible format. As intelligent as the compact Agilis tape
feeder and the ability to interchange with any feeder
position, Agilis Flex now oers you the possibility
to handle any tape component, from 8 to 152 mm in
width, with pocket depths that accommodate even
the thickest, tallest components. Whatever tape
components arrive on your production floor, rest
assured: Agilis Flex is built to handle them.
STICK FEEDERS
Capable of handling a wide range of components
in a single magazine, Mycronic stick feeders provide
high-mix SMT manufacturers with tremendous flex-
ibility. Setups and changeovers can be accomplished
quickly and easily, thus eliminating bottlenecks when
switching from one type of job to another. At the end
of the day, this means significantly higher productivity.
INCREASED THROUGHPUT WITH ASM
The Agilis Stick Magazine, ASM, utilizes a high-
precision, short-stroke linear drive with a servo-
controlled, horizontal motion to eectively reduce
operator assistance and component waste. Because
the ASM handles a very wide range of SMT com-
ponents – from the smallest TSSOP to large PLCCs
and high connectors – you will always be prepared
for any job. Removable stick pallets with a built-in
pallet ID and barcode system allow you to replenish
and pre-load pallets, as well as prepare data before
pallets are loaded into the magazine. Feeding is
automatically calculated based on component data
entered prior to loading. Pick-up positions are auto-
matically localized and trimmed as well, thus elimi-
nating the setup and changeover time associated
with other stick feeders. With ASM, you can simply
plug in and go.
No. of feeders
loaded or
unloaded per day
90 sec
time saving
per feeder
60 sec
time saving
per feeder
45 sec
time saving
per feeder
30 sec
time saving
per feeder
100 50 hrs 33 hrs 25 hrs 16 hrs
200 100 hrs 66 hrs 50 hrs 33 hrs
500 250 hrs 166 hrs 125 hrs 83 hrs
1 000 500 hrs 333 hrs 250 hrs 166 hrs
TIME SAVINGS PER MONTH WHEN USING AGILIS COMPARED TO STANDARD FEEDERS
Agilis Stick Magazine eectively handles any component on stick.
FAST, COMPACT AGILIS TAPE FEEDERS
The compact 8, 12 and 16 mm Agilis tape feeders
are extremely fast to load and unload. An innovative
cover-tape separator on the pen-sized feeder expos-
es components for easy picking, which also makes it
easier to handle short tape clips. Agilis tape feeders
are ultracompact, lightweight and constructed with
no moving parts, making them extra durable and
practically maintenance-free.
To give you full production flexibility, the feeders
can be mixed freely in the magazine. The Agilis LM8
magazine holds up to 16 feeders for 8 mm tapes,
while the Agilis LM1216 magazine takes up
to eight feeders for 12 or 16 mm tapes.
The compact Agilis tape feeder is extremely fast to load.
Agilis stick pallet with a capacity for 16 pcs of 10 mm sticks.
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Tray solutions for
any volume
TEX – SOPHISTICATED TRAY MANAGEMENT
FOR LARGE VOLUMES
With its 32 JEDEC matrix tray capacity, dual-track
design and series of intelligent functions, the Tray
Exchanger (TEX) is the ideal solution for matrix
tray management. The dual-track design allows
the Mycronic placement machine to pick from one
track while the other is being changed. An empty-
tray warning function and a built-in barcode system
enable tray recognition. This eliminates additional
programming when trays are replenished. To pro-
tect delicate components, tray accelerations are
also controllable. If your production needs change,
you can easily remove the TEX and retrofit it into
any position in the machine. And, since the TEX uses
only two magazine positions, it is possible to have
several TEXs on one machine. To utilize the dual-
track functionality, the TEX can be equipped with
two cassettes with narrow tray pallets. However, for
handling of larger trays, it is also available with
a wide pallet cassette.
TWM – FOR AVERAGE TRAY VOLUMES
The Tray Wagon Magazine (TWM) provides matrix
tray capability for use when limited quantities of
trays are required. The magazine is fitted within the
machine’s ordinary magazine slot in the same man-
ner as with tape and stick magazines. The matrix
trays are placed on a servo-controlled tray table that
positions the components on the tray in the pick-up
position. The tray table is interchangeable with the
other available sizes – from the smaller single ‘mod-
ule’ (occupies one magazine slot in the machine) up
to the largest (occupies three magazine slots).
Flexible Tray Holder – For small tray volumes The
Flexible Tray Holder is an eective unit for handling
single-matrix trays. Four magnetic corner holders
and four under-tray supports can ax trays of any
size. There are no adjustments to be made and no
tools required. Simply position a tray with the hold-
ers, teach the machine software its location and
start mounting.
Tray Wagon Magazine has a
capacity of up to 7 JEDEC trays.
Flexible Tray Holder is an eective
unit for small tray volumes.
The dual-track Tray Exchanger, with a 32 JEDEC tray
capacity, changes trays in hidden time.
When it comes to components on matrix trays, Mycronic oers optimized
solutions for any production volume. Whether small, average or large, all
are highly cost-ecient. We also oer smart functions for component
management and replenishment to further boost your productivity.
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Get the most out of
your machine
AGILIS SMART BINS
Increase your flexibility and eciency by preload-
ing material in Agilis Smart Bins. An electronic label,
attached to the front of the bin, communicates with
the MYCenter SW via a radio base station. The result
is intuitive paperless kitting guidance - right in front
of you.
Agilis Bins for ecient o-line preparation.
LRA for even the largest tape reels.
Even with the industry’s most agile feeder systems, there are times when
standard solutions won’t suce. Should you have special feeder requirements,
we can help build a solution to fit your application. From magazine and stick
positioner alterations to a specially designed range of accessories, we do
everything we can to help you get more out of your feeders and equipment.
AGILIS
Typical components 01005 up to PLCC20
Tape widths
(no. of feeders in
magazine)
8 mm (max 16 pcs)
12, 16 mm (max 8 pcs)
Tape depth 2.5 mm (width 8)
10.5 mm (width 12 and 16)
Tape material Plastic, paper, metal
Reel size 180 mm (7”), 330 mm (13”)
SPECIFICATIONS
TWM
Tray table size Capacity
One module 2 JEDEC trays
(1 with T-Series or 500T2 Inline)
Two modules 5 JEDEC trays
(4 with T-Series or 500T2 Inline)
Three modules 7 JEDEC trays
(5 with T-Series or 500T2 Inline)
AGILIS STICK MAGAZINE
Stick pallet types ASP10 and ASP1028, remov-
able with ID and barcode
Max stick capacity 16 pcs of 10 mm positions
Typical components SOIC, DPAK, PLCC, connectors
Max component length 50 mm
Max stick width Machine dependent
Max 160 mm
Max stick height ASP10 10.5 mm
Max stick height
ASP1028
10.5 mm in pos. 1–8
28.5 mm in pos. 9–16
(1) Including tray.
(2) Max component height 33 mm (1.3”) with pallets removed from positions above.
(3) Max component height 40 mm (1.6”) with pallets removed from positions above.
(1) Including handle.
TRAY EXCHANGER TEX
Pallet capacity 32 narrow pallets or 16 wide pallets
Replenishing
time
Less than 1 minute, 32 trays, includ-
ing automatic barcode scanning
Dimensions Height: 1 361 mm (53.6”)
Width: 534 mm (211”)
Depth over all: 1 683 mm (66.3”)
(1)
Depth to machine front: 587 mm
(23.2”)
(1)
Power
requirements
100–250V, max 2.2kVA
TEX PALLET
Type Max tray size
Max component
height
(1)
Narrow pallet
JEDEC
W: 143 mm (5.6”) x
L: 323 mm (12.7”)
8 mm (0.3”)
(2)
Narrow pallet
with spring
W: 143 mm (5.6”) x
L: 337 mm (13.3”)
16 mm (0.7”)
(3)
Narrow
pallet
W: 143 mm (5.6”) x
L: 337 mm (13.3”)
16 mm (0.7”)
(3)
Wide pallet
W: 300 mm (11.8”) x
L: 337 mm(13.3”)
16 mm (0.7”)
(3)
Agilis patent information
The Agilis feeder system is protected by, amongst others:
US Patents No. 6,631,870; 6,773,542; 6,782,606; 6,869,040; 6,948,541; 7,096,571; 7,228,620 and 7,713,376
European Patents No. 1,147,697; 1,149,523; 1,298,977; 1,624,742 and 1,381,265
Chinese Patents No. 99814931.4; 2002 817086.5; 2004 80037277.6; 2005 10004269.8 and 2007 10135918.7
Japanese Patents No. 4,205,581; 4,237,621; 4,370,058; 4,463,862; 4,486,259 and 4,550,065
Korean Patents No. 646,909 and 796,842
US Patent No. Design 462,694
German Patent No. Design 401 09 691
French Patent No. Design 01 6612
Japanese Patent No. Design 1 146 822
and other intellectual property rights including other patents and pending patent applications related to feeder technology.
AGILIS FLEX
Typical components 0402 to LEDs, large PLCCs
and connectors
Tape widths 8, 12 mm (max 8 pcs)
16, 24 mm (max 5 pcs)
32 mm (max 4 pcs)
44 mm (max 3 pcs)
56, 72 mm (max 2 pcs)
88, 104, 120, 136, 152 mm
(max 1 pcs)
Tape depth 15 mm pockets with
Flex Bin, 22 mm pockets
with LRA (optional)
Tape material Plastic, paper
Reel size 180 mm (7”) to 330 mm
(13”), larger reels on LRA
(optional)
A wide range of snap-in stick positioners available.
Handle short tape clips with the Tape Clip Magazine.
The Generic Feeder Interface available for special applications.
LARGE-REEL ATTACHMENT
The optional large-reel attachment extends your
feeding capability up to 24” tape reels, for tape
widths ranging from 8 mm to 152 mm. Available
for Agilis and Agilis Flex.
STICK POSITIONING
A variety of positioners are available to suit standard
and non-standard components. A positioner axes
a stick in the stick magazine and positions the com-
ponent in the pick-up position. Mycronic can also
custom-design positioners upon request for odd
and unusual components.
TAPE CLIP MAGAZINE
Minimize production costs by using the Tape Clip
Magazine to handle short tape clips. With its width
adjustment capability, dierent combinations of
tape sizes can be fitted alongside each other in the
magazine. The Tape Clip Magazine is available in two
sizes, with a maximum capacity of 5 and 11 pieces of
8 mm tape, respectively.
GENERIC FEEDER INTERFACE
The Generic Feeder Interface (GFI) is just one
example of Mycronic’s customized solutions. The
GFI enables you to connect and run various special
applications as well as third-party feeders from the
magazine slot in a Mycronic machine. More informa-
tion about this possibility is available upon request.