smart-feeder-brochure.pdf - 第4页
6 7 A G ILI S F L E X – H A N D L E A N Y CO M P O NE NT O N T APE The A gilis Flex fe ed er repres ents an ev olutio n of the Agilis con cept, this time in a wider , more flex- ible format. As intellige nt as the comp …
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Agilis
™
The groundbreaking
concept continues
TAPE FEEDERS
A revolution in feeder design, Agilis tape feeders
significantly reduce changeover and setup times.
With or without take-up reels, they are extremely
fast to load and unload, and can handle an almost
endless variety of tape components. Preloaded
Agilis feeders can even be stored along with tape
reels, ready for instant use in the next job. Automatic
location detection means that feeders can be placed
anywhere in the machine, giving you true plug-and-
play functionality, even during operation.
For fast handling and traceability, unique barcodes
identify specific component reels and connect them
to a particular feeder. The machine automatically
detects the location of each reel based on the feed-
er’s unique identity. This allows you to rearrange the
feeders into any position in the machine, even during
operation. Fine-tuning in both the x- and y-axes is
done automatically through pick oset data regis-
tered by the vision system. The magazine has a linear
motion mechanism, which ensures smoother, faster
and more controlled acceleration and deceleration.
The Agilis feeder system is
designed to handle practically all
tape and stick components. The
simplicity of its design means you
can now load and unload feeders
in a flash and save countless hours
of operator time.
Agilis tape feeder system. Agilis Flex (left) and the ultra compact Agilis tape feeders (right).
The award-winning Agilis feeder system’s unique flexibility allows you to
mix and match single feeders, or replace all your feeders at once – depending
on how you want to work. Now, using the new Agilis Flex feeder, you can
confidently switch between components of virtually any size and pocket
depth. Whichever feeders you choose, you can count on intelligent functions
that consistently ensure quality and enhance productivity.
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AGILIS FLEX– HANDLE ANY COMPONENT ON TAPE
The Agilis Flex feeder represents an evolution of
the Agilis concept, this time in a wider, more flex-
ible format. As intelligent as the compact Agilis tape
feeder and the ability to interchange with any feeder
position, Agilis Flex now oers you the possibility
to handle any tape component, from 8 to 152 mm in
width, with pocket depths that accommodate even
the thickest, tallest components. Whatever tape
components arrive on your production floor, rest
assured: Agilis Flex is built to handle them.
STICK FEEDERS
Capable of handling a wide range of components
in a single magazine, Mycronic stick feeders provide
high-mix SMT manufacturers with tremendous flex-
ibility. Setups and changeovers can be accomplished
quickly and easily, thus eliminating bottlenecks when
switching from one type of job to another. At the end
of the day, this means significantly higher productivity.
INCREASED THROUGHPUT WITH ASM
The Agilis Stick Magazine, ASM, utilizes a high-
precision, short-stroke linear drive with a servo-
controlled, horizontal motion to eectively reduce
operator assistance and component waste. Because
the ASM handles a very wide range of SMT com-
ponents – from the smallest TSSOP to large PLCCs
and high connectors – you will always be prepared
for any job. Removable stick pallets with a built-in
pallet ID and barcode system allow you to replenish
and pre-load pallets, as well as prepare data before
pallets are loaded into the magazine. Feeding is
automatically calculated based on component data
entered prior to loading. Pick-up positions are auto-
matically localized and trimmed as well, thus elimi-
nating the setup and changeover time associated
with other stick feeders. With ASM, you can simply
plug in and go.
No. of feeders
loaded or
unloaded per day
90 sec
time saving
per feeder
60 sec
time saving
per feeder
45 sec
time saving
per feeder
30 sec
time saving
per feeder
100 50 hrs 33 hrs 25 hrs 16 hrs
200 100 hrs 66 hrs 50 hrs 33 hrs
500 250 hrs 166 hrs 125 hrs 83 hrs
1 000 500 hrs 333 hrs 250 hrs 166 hrs
TIME SAVINGS PER MONTH WHEN USING AGILIS COMPARED TO STANDARD FEEDERS
Agilis Stick Magazine eectively handles any component on stick.
FAST, COMPACT AGILIS TAPE FEEDERS
The compact 8, 12 and 16 mm Agilis tape feeders
are extremely fast to load and unload. An innovative
cover-tape separator on the pen-sized feeder expos-
es components for easy picking, which also makes it
easier to handle short tape clips. Agilis tape feeders
are ultracompact, lightweight and constructed with
no moving parts, making them extra durable and
practically maintenance-free.
To give you full production flexibility, the feeders
can be mixed freely in the magazine. The Agilis LM8
magazine holds up to 16 feeders for 8 mm tapes,
while the Agilis LM1216 magazine takes up
to eight feeders for 12 or 16 mm tapes.
The compact Agilis tape feeder is extremely fast to load.
Agilis stick pallet with a capacity for 16 pcs of 10 mm sticks.
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Tray solutions for
any volume
TEX – SOPHISTICATED TRAY MANAGEMENT
FOR LARGE VOLUMES
With its 32 JEDEC matrix tray capacity, dual-track
design and series of intelligent functions, the Tray
Exchanger (TEX) is the ideal solution for matrix
tray management. The dual-track design allows
the Mycronic placement machine to pick from one
track while the other is being changed. An empty-
tray warning function and a built-in barcode system
enable tray recognition. This eliminates additional
programming when trays are replenished. To pro-
tect delicate components, tray accelerations are
also controllable. If your production needs change,
you can easily remove the TEX and retrofit it into
any position in the machine. And, since the TEX uses
only two magazine positions, it is possible to have
several TEXs on one machine. To utilize the dual-
track functionality, the TEX can be equipped with
two cassettes with narrow tray pallets. However, for
handling of larger trays, it is also available with
a wide pallet cassette.
TWM – FOR AVERAGE TRAY VOLUMES
The Tray Wagon Magazine (TWM) provides matrix
tray capability for use when limited quantities of
trays are required. The magazine is fitted within the
machine’s ordinary magazine slot in the same man-
ner as with tape and stick magazines. The matrix
trays are placed on a servo-controlled tray table that
positions the components on the tray in the pick-up
position. The tray table is interchangeable with the
other available sizes – from the smaller single ‘mod-
ule’ (occupies one magazine slot in the machine) up
to the largest (occupies three magazine slots).
Flexible Tray Holder – For small tray volumes The
Flexible Tray Holder is an eective unit for handling
single-matrix trays. Four magnetic corner holders
and four under-tray supports can ax trays of any
size. There are no adjustments to be made and no
tools required. Simply position a tray with the hold-
ers, teach the machine software its location and
start mounting.
Tray Wagon Magazine has a
capacity of up to 7 JEDEC trays.
Flexible Tray Holder is an eective
unit for small tray volumes.
The dual-track Tray Exchanger, with a 32 JEDEC tray
capacity, changes trays in hidden time.
When it comes to components on matrix trays, Mycronic oers optimized
solutions for any production volume. Whether small, average or large, all
are highly cost-ecient. We also oer smart functions for component
management and replenishment to further boost your productivity.