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2 White Balance Process for SIPLACE Digital Vision Camera 2.3 Safety Instructions 52 Operating Manual / Bedienungsanleitung Camera Calibration FCCS digital Kamerakalibrierung FCCS digital 04/2020 Camera type SST Machine …

2 White Balance Process for SIPLACE Digital Vision Camera

2.1 General Explanations

Operating Manual / Bedienungsanleitung Camera Calibration FCCS digital Kamerakalibrierung FCCS digital 04/2020 51

2 White Balance Process for SIPLACE Digital

Vision Camera

2.1 General Explanations

This manual describes the calibration and setting procedures for the digital SIPLACE cameras.

Due to the aging process of electronic components, the brightness of SIPLACE cameras changes

over long periods of use. For this reason, it is recommended to verify and calibrate the different

cameras approximately every year. This will considerably improve the production quality. It is par-

ticularly important, especially for central databases, to ensure that the brightness does not differ too

much between individual cameras of the same type. During calibration, the ratio between bright-

ness and flash duration is measured and the white standards are used to correct the flash duration

for each illumination level.

All digital cameras used in machine types SIPLACE X-Series, X-Series S (micron), SX-Series

(V2,V3), DX-Series, TX-Series V1/V2 (micron), E-Series and D-Series from SW version 605.xx or

SW705.03 onwards can be calibrated. (PCB cameras, component cameras and stationary cam-

eras).

This service work can be carried out by trained and certified production personnel as well by

SIPLACE service technicians.

CAUTION

Re-teaching

Please note that by calibrating the camera illumination levels they are practically new. In

some cases this may require re-teaching for certain component shapes due to modifica-

tions to the illumination.

Therefore, we recommend that you calibrate the cameras of a complete SMD line instead

of just for one individual machine.

2.2 Calibratable Cameras

Camera type SST Machine type Placement head with nozzle

PCB camera SST24

(multicolor illumination option)

SIPLACE X-Series (micron) /

D-Series from SW version

605.xx or from SW705.03 /

SX-Series (V2,V3) / DX-

Series

---

PCB camera SST34

(standard illumination)

C&P20 component camera

SST23

SIPLACE X-Series / SX-

Series / X-Series S/TX V1

C&P20 with 1135 nozzle

C&P20 M component camera

SST41

SIPLACE CA-Series /

X4 S micron / X4i S micron

C&P20 M with 1135 nozzle

C&P20 P component camera

SST23 / SST41 option (C&P20

M2)

SIPLACE X-Series S / SX-

Series / TX V1

C&P20 P with 4135 nozzle

C&P20P2 component camera

SST48 C&P20 M3)

TX-Series / X-Series S / SX-

Series

C&P20P2 with nozzles 4235

C&P12 SST38 option SIPLACE X-Series / D-

Series / DX-Series

C&P12 with 920 nozzle

C&P12 SST29 / SST30 Option

C&P12 SST28 standard

C&P6 SST29 standard SIPLACE X-Series / D-

Series

C&P6 with 820 nozzle

CPP SST29 / SST30 Standard SIPLACE X-Series / SX-

Series / X-Series S / TX-

Series

CPP with 2035 nozzle

2 White Balance Process for SIPLACE Digital Vision Camera

2.3 Safety Instructions

52 Operating Manual / Bedienungsanleitung Camera Calibration FCCS digital Kamerakalibrierung FCCS digital 04/2020

Camera type SST Machine type Placement head with nozzle

CPP SST38 Option SIPLACE X-Series / SX-

Series / X-Series S

CPP with 2035 nozzle

CPP /CPP M SST45 SIPLACE CA V2 / TX mi-

cron / SX-Series / X-Series

S / TX-Series

CPP /CPP M

TWIN (P&P) SST33 SIPLACE X-Series / D-

Series / SX-Series / DX-

Series / X-Series S / TX-

Series

TWIN with 519 nozzle

P&P SST36 P&P with 519 nozzle

TWIN (P&P) SST25 option TWIN (P&P) with 519 nozzle

From SC/MC 605.xx and station software 705.03 the illumination setting for the digital cameras is

integrated into the station software interface and can be accessed with the SIPLACE FSE pass-

word. The password is provided to trained and certified customer personnel.

The menus for illumination calibration or for reading out data are available as single steps for the

respective individual cameras and as a collective menu, for all cameras configured at the machine,

for complete machine calibration.

NOTICE

XML files

During the calibration with SC/MC SW605.xx two XML files for the white balance process

are created in folder C:\SR-Daten\FCCS; one before and one after the measurement.

► Gantry_1_CameraID_28_before_FCCS_2010_06_23_09_19_04.xml

► Gantry_1_CameraID_28_after_FCCS_2010_06_23_09_19_16.xml

ð If a calibration is carried out with SW 705.03 or higher, a report file will be gener-

ated.

ð Report_FCCS_SX2_00004133_2011-01-31_15-20-40.pdf

2.3 Safety Instructions

CAUTION

The safety instructions in the chapter Operational Safety in the operating and service

manual take priority.

The SIPLACE machines are supplied with line voltage.

Parts of the machine may therefore conduct dangerous voltage levels. In specific modules

the voltage is present inside the machine base even when the main switch is turned off.

Handling the machines improperly or touching parts thereof which conduct high voltage

may result in death or serious physical injury as well as extensive property damage.

Before you perform any work on the machine, shut down the operating system and then en-

sure that the machine is switched off at the main switch and is disconnected from the power

supply. In addition, the compressed air supply must be turned off at the main valve of the

compressed air unit, in the machine base, and the compressed air lines must be bled by

actuating the needle valve on the compressed air unit. The area around the linear motors

presents a risk of lethal injuries to persons wearing heart pacemakers. Observe the instruc-

tions in Chapter "Special safety instructions for working in the vicinity of powerful magnetic

fields" in the operating and service manuals.

Obey the applicable accident prevention regulations, DIN standards and special safety

codes of your country at all times.

Read and observe the instructions about residual voltages in Chapter "Operational Safety".

Always observe the ESD regulations described in Chapter "Operational Safety" of the oper-

ating guide.

While working on the machine, always secure the machine to prevent unauthorized reactiv-

ation or access by unauthorized persons, as described in Chapter "Locking the Machine...".

There is additional, higher risk of accident when working with the SITEST program. SITEST

may therefore only be started by specially authorized and trained persons.

2 White Balance Process for SIPLACE Digital Vision Camera

2.4 Content of FCCS Tool Digital

Operating Manual / Bedienungsanleitung Camera Calibration FCCS digital Kamerakalibrierung FCCS digital 04/2020 53

2.4 Content of FCCS Tool Digital

Fig.3: Verification tool for digital cameras

Verification tool for digital cameras

Quantity Designation Item number

1 Camera calibration plate FCCS digital 03047943-xx

2 Cotton gloves virgin, size 8 00359087-xx

12 Sticker calibration FCCS 00360160-xx

1 UG camera calibration FCCS dig, inhouse 00196449-xx

1 Case SIPLACE FCCS digital 03085309-xx

1 FCCS base f. VTS SST23/41 03106796-xx

1 FCCS base f. VTS SST28/29/38 assy. 03106836-xx

1 FCCS base f. VTS SST25/33/36 03106789-xx

Fig.4: Content camera calibration plate FCCS digital

[03047943-xx] version -01

Fig.5: Camera calibration tray [03047943-xx] version -02 or -03