00194440-10_SM_X-Series_Customer_en.pdf - 第4页

Contents 4 Service Manual SIPLACE X Series 2.4.1 Single Conveyor 38 2.4.2 Dual Conveyor System 38 2.4.3 Quad Lan e Conveyor 39 2.4.4 Lifting Table 39 2.4.5 Width Adjustm ent 40 2.5 Overview of CPP Head 40 2.6 C&P20/A…

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Contents
Service Manual SIPLACE X Series 3
Table of Contents
1 Introduction 11
1.1 Safety Instructions 11
1.1.1 Conventions for the use of safety instructions 11
1.1.2 Safety Instructions for Working with Strong Magnetic Fields12
1.1.3 Safety Instructions for the Power Supply 12
1.1.4 Safety Instructions for the Compressed Air Supply 13
1.1.5 Safety Instructions for Work on the Cutting Device 13
1.1.6 Safety Instructions for the Gantry 13
1.1.7 Safety Instructions on Hazardous Materials 13
1.1.8 Laser Classification 14
1.1.8.1 Laser Class 1 14
1.1.8.2 Laser Class 1M 14
1.1.8.3 Laser class 2 14
1.2 Preparatory Work... 15
1.3 Other Instructions 17
1.3.1 Environmentally-Friendly Disposal of Materials and Components 17
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 17
1.3.3 Information About This Service Manual 17
1.3.4 ESD Guidelines 17
1.3.4.1 Definition of ESD 17
1.3.4.2 Important Measures to Protect Against Static Charging 17
1.3.4.3 Handling ESD Modules 18
1.3.4.4 Measurements and Modifications to ESD Modules 18
1.3.4.5 Dispatching ESD Modules 18
1.3.5 Validity of Document 18
1.3.6 Release History 19
1.3.7 SIPLACE on the World Wide Web (WWW) 20
1.4 Staff Qualifications and Training 20
1.5 Abbreviations 21
2 Overview of the Modules 23
2.1 Serial Number of Module 24
2.2 Electrical System 24
2.2.1 Axis Units 25
2.2.1.1 Axis Controller 25
2.2.1.2 A363 - Axis Cards for X Machine Types and Head Modularity26
2.2.1.3 A364 - Axis Cards for X Machine Types and Head Modularity27
2.2.1.4 Servo Amplifier TBS .. and SDS ... 28
2.2.1.5 Overview of Axis Unit 29
2.2.1.6 Servo Positions X Series 29
2.2.1.7 Positions of Servo Cards for SIPLACE X Series and X4I 30
2.2.1.8 Example for Axis Unit A363 (X Series to Ma. No. B-335) 30
2.2.1.9 Example for Axis Unit A364 31
2.2.2 Computer Unit [03002110-xx] 32
2.2.3 Computer Unit with BoxPC 33
2.2.4 Power Supply [00354626-xx] 34
2.2.5 Main Distributor 34
2.2.5.1 Main distributor (X series up to Ma. No. B325) 34
2.2.5.2 Main distributor (X series from Ma. No. B326) 35
2.2.6 Subdistributor 36
2.2.6.1 Subdistributor (X series up to Ma. No. B325) 36
2.2.6.2 Subdistributor (X Series from Ma. No. B326) 36
2.3 Gantries 37
2.4 Modular PCB Conveyor System 38
Contents
4 Service Manual SIPLACE X Series
2.4.1 Single Conveyor 38
2.4.2 Dual Conveyor System 38
2.4.3 Quad Lane Conveyor 39
2.4.4 Lifting Table 39
2.4.5 Width Adjustment 40
2.5 Overview of CPP Head 40
2.6 C&P20/A/M Head Overview 41
2.7 C&P6/12 Head - DLM2, DLM3 41
2.8 Overview of TwinHead 42
2.9 C&P20 Nozzle Changer 42
2.10 X Series Docking Unit 43
2.11 HF R2 Docking Unit 44
2.12 Cutter 44
2.13 X Series Component Changeover Table 45
2.14 HF R2 Component Changeover Table 45
2.15 Pneumatic Unit 46
2.16 Docking Station for X Series Component Changeover Table 47
3 Service Work 49
3.1 Electrics and Control 49
3.1.1 Measuring Voltages at the Power Supply Unit [00354626-xx] 49
3.1.2 Configuring the Input Voltage at the Inrush Current Limitation Board 52
3.1.3 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit 53
3.1.3.1 Replacing the Motor Circuit Breaker PKZ2 [00342494-xx] 53
3.1.3.2 Replacing the Motor Protection Tripping Unit (PKZ 2) 54
3.1.3.3 Replacing the Motor Circuit Breaker PKE32/XTU-32 [03098183-xx] 56
3.1.4 Replacing the Axis Unit with Adapter Cable (X, D Series) 58
3.1.5 Replacing the Axis Unit Assemblies [00353054-xx] 62
3.1.5.1 Overview of Axis Unit (with A363) [00353054-xx] 63
3.1.5.2 Overview of Axis Unit (with A364) 64
3.1.6 Replacing the Computer Unit Assemblies 65
3.1.6.1 Computer Unit [03002110-xx] 65
3.1.6.2 Computer Unit with BoxPC 66
3.1.7 Replacing the Vision DC/DC Converter [03002280-xx] 67
3.1.8 Replacing the CAN Input/Output Module [00355051-xx] 68
3.1.9 LED Assignment on the Subdistributor 69
3.1.9.1 I/O Module, Subdistributor (Inputs) [old: 03010005-05] 69
3.1.9.2 I/O Module, Subdistributor (Inputs) [new: 03046226-01] 70
3.1.9.3 I/O Module for Subdistributor (Outputs) (old) 71
3.1.9.4 I/O Module for Subdistributor (Outputs) (new) 72
3.1.10 LED Assignment on the Main Distributor 73
3.1.10.1 I/O Module, Main Distributor (Inputs) [old: 03010004-04]73
3.1.10.2 I/O Module, Main Distributor (Inputs) [new from B323: 03046225-01] 74
3.1.10.3 I/O Module for Main Distributor (Outputs) (old) 75
3.1.10.4 I/O Module for Main Distributor (Outputs) (new) 76
3.1.11 Replacing the Protective Cover Switch [03020409-XX] 78
3.1.12 Replacing the Servo Amplifier [00353446-xx] 79
3.2 Pneumatic 80
3.2.1 Sealing the Screwed Connections 80
3.2.2 Manometer for Pneumatic Unit 80
3.2.3 Valve Block Connections 81
3.2.3.1 Pneumatic Unit - Version 1 [03004151-xx] 81
3.2.3.2 Pneumatic Unit - Version 2 [03038058-xx] 82
3.2.3.3 Pneumatic unit - version 3 [03060279-xx] 83
Contents
Service Manual SIPLACE X Series 5
3.3 Gantries 84
3.3.1 Replacing the X Axis Incremental Encoder 84
3.3.2 Replacing the End Position / Reference Point Proximity Switch for the X axis
[03004109-xx]
87
3.3.3 Replacing the Y Axis Incremental Encoder [03090202-xx] 88
3.3.4 Replacing the End Position / Reference Proximity Switch for the Y Axis [03004106-xx] 90
3.3.5 Replacing the Cooling Tubes for the Y Axis Motor Cooling System [03003704 -xx] 92
3.3.6 Replacing the Head Plate Sensor [03013143-xx] 95
3.3.7 Replacing the PCB Camera [00355462-xx] 96
3.3.8 Replacing the Trailing Cable 97
3.3.8.1 Introduction 97
3.3.8.2 Overview of SIPLACE HF Variants 97
3.3.8.3 Overview of SIPLACE X4I/X Series Variants 98
3.3.8.4 Handling the Hose Unlocking Tool [03047090-xx] 99
3.3.8.5 Replacing the HF Trailing Cable 03039709-xx]] 100
3.3.8.6 Replacing the Trailing Cable for X Series Machines up to B-078 [03003199-xx] 106
3.3.8.7 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx] 111
3.3.9 Fitting and Removing the Y Axis Bumper 120
3.3.10 Replacing the X Scale 120
3.3.11 Replacing the Y Scale 120
3.3.12 Replacing the Head Adaptor on the Pick&Place Module [03000902-xx] 121
3.4 Placement heads 122
3.4.1 Fast Head Exchange 122
3.4.1.1 Requirements 122
3.4.1.2 Preparing the FHE in the Software 123
3.4.1.3 Removal/Installation 123
3.4.1.4 Completing the FHE in the Software 124
3.4.2 Replacing the CPP Head 127
3.4.2.1 Preparing the Head for the Installation Height 130
3.4.3 Replacing the Twin Head [03001095Sxx] 131
3.4.4 Replacing the DLM Head 133
3.4.5 Replacing the C&P20A Head 134
3.4.6 Checking the Cable Routing 136
3.4.6.1 Cable Routing for Gantry Head Distributor Board 136
3.4.6.2 X Gantry Cable Routing 139
3.4.6.3 Component Sensor Cable Routing 139
3.4.6.4 Running the Valve Positioning Drive Cables 140
3.4.7 Replacing Stationary Component Camera Digital Type 25/33/36140
3.4.7.1 Installation Height of the Stationary Camera 141
3.5 C&P20 Nozzle Changer 142
3.5.1 Replacing the Nozzle Changer 142
3.5.2 Replacing the Board for the 1 Wire NC [03015388-xx] 144
3.5.3 Replacing the Complete Valve [03016830-xx] 144
3.5.4 Replacing the Microswitch [03019563-xx] 145
3.5.5 Replacing the Three mm Green LEDs [03021168-xx] 146
3.5.6 Replacing the Complete Lever/Toggle [03013445-xx] 147
3.5.7 Installation and Height Adjustment of Nozzle Station (Description for Docking Unit
[03015680‑06] with 1-Wire-Hub)
147
3.5.8 Installation and Height Adjustment of Nozzle Station (Description for New Docking Unit
[03015680‑07] with CAN Nodes (Control Board Tape Cutter)
150
3.5.9 Setting the Nozzle Eject Height 151
3.6 Modular PCB Conveyor System 152
3.6.1 Manual Adjustment of Conveyor Edges 152
3.6.2 Replacing the Complete Drive Unit [00359284-xx] 152
3.6.3 Replacing the Tape Drive Assembly [00359310-xx] 155
3.6.4 Replacing the Complete Motor Mount [00367172-xx] 156
3.6.5 Replacing the DC Geared Motor [03009269-xx] 157