00194440-10_SM_X-Series_Customer_en.pdf - 第5页

Contents Service Manual SIPLACE X Series 5 3.3 Gantries 84 3.3.1 Replacing the X Axis Incremental Encoder 84 3.3.2 Replacing the End Position / Reference Point Proximit y Swi tch for the X axis [03004109-xx] 87 3.3.3 Rep…

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Contents
4 Service Manual SIPLACE X Series
2.4.1 Single Conveyor 38
2.4.2 Dual Conveyor System 38
2.4.3 Quad Lane Conveyor 39
2.4.4 Lifting Table 39
2.4.5 Width Adjustment 40
2.5 Overview of CPP Head 40
2.6 C&P20/A/M Head Overview 41
2.7 C&P6/12 Head - DLM2, DLM3 41
2.8 Overview of TwinHead 42
2.9 C&P20 Nozzle Changer 42
2.10 X Series Docking Unit 43
2.11 HF R2 Docking Unit 44
2.12 Cutter 44
2.13 X Series Component Changeover Table 45
2.14 HF R2 Component Changeover Table 45
2.15 Pneumatic Unit 46
2.16 Docking Station for X Series Component Changeover Table 47
3 Service Work 49
3.1 Electrics and Control 49
3.1.1 Measuring Voltages at the Power Supply Unit [00354626-xx] 49
3.1.2 Configuring the Input Voltage at the Inrush Current Limitation Board 52
3.1.3 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit 53
3.1.3.1 Replacing the Motor Circuit Breaker PKZ2 [00342494-xx] 53
3.1.3.2 Replacing the Motor Protection Tripping Unit (PKZ 2) 54
3.1.3.3 Replacing the Motor Circuit Breaker PKE32/XTU-32 [03098183-xx] 56
3.1.4 Replacing the Axis Unit with Adapter Cable (X, D Series) 58
3.1.5 Replacing the Axis Unit Assemblies [00353054-xx] 62
3.1.5.1 Overview of Axis Unit (with A363) [00353054-xx] 63
3.1.5.2 Overview of Axis Unit (with A364) 64
3.1.6 Replacing the Computer Unit Assemblies 65
3.1.6.1 Computer Unit [03002110-xx] 65
3.1.6.2 Computer Unit with BoxPC 66
3.1.7 Replacing the Vision DC/DC Converter [03002280-xx] 67
3.1.8 Replacing the CAN Input/Output Module [00355051-xx] 68
3.1.9 LED Assignment on the Subdistributor 69
3.1.9.1 I/O Module, Subdistributor (Inputs) [old: 03010005-05] 69
3.1.9.2 I/O Module, Subdistributor (Inputs) [new: 03046226-01] 70
3.1.9.3 I/O Module for Subdistributor (Outputs) (old) 71
3.1.9.4 I/O Module for Subdistributor (Outputs) (new) 72
3.1.10 LED Assignment on the Main Distributor 73
3.1.10.1 I/O Module, Main Distributor (Inputs) [old: 03010004-04]73
3.1.10.2 I/O Module, Main Distributor (Inputs) [new from B323: 03046225-01] 74
3.1.10.3 I/O Module for Main Distributor (Outputs) (old) 75
3.1.10.4 I/O Module for Main Distributor (Outputs) (new) 76
3.1.11 Replacing the Protective Cover Switch [03020409-XX] 78
3.1.12 Replacing the Servo Amplifier [00353446-xx] 79
3.2 Pneumatic 80
3.2.1 Sealing the Screwed Connections 80
3.2.2 Manometer for Pneumatic Unit 80
3.2.3 Valve Block Connections 81
3.2.3.1 Pneumatic Unit - Version 1 [03004151-xx] 81
3.2.3.2 Pneumatic Unit - Version 2 [03038058-xx] 82
3.2.3.3 Pneumatic unit - version 3 [03060279-xx] 83
Contents
Service Manual SIPLACE X Series 5
3.3 Gantries 84
3.3.1 Replacing the X Axis Incremental Encoder 84
3.3.2 Replacing the End Position / Reference Point Proximity Switch for the X axis
[03004109-xx]
87
3.3.3 Replacing the Y Axis Incremental Encoder [03090202-xx] 88
3.3.4 Replacing the End Position / Reference Proximity Switch for the Y Axis [03004106-xx] 90
3.3.5 Replacing the Cooling Tubes for the Y Axis Motor Cooling System [03003704 -xx] 92
3.3.6 Replacing the Head Plate Sensor [03013143-xx] 95
3.3.7 Replacing the PCB Camera [00355462-xx] 96
3.3.8 Replacing the Trailing Cable 97
3.3.8.1 Introduction 97
3.3.8.2 Overview of SIPLACE HF Variants 97
3.3.8.3 Overview of SIPLACE X4I/X Series Variants 98
3.3.8.4 Handling the Hose Unlocking Tool [03047090-xx] 99
3.3.8.5 Replacing the HF Trailing Cable 03039709-xx]] 100
3.3.8.6 Replacing the Trailing Cable for X Series Machines up to B-078 [03003199-xx] 106
3.3.8.7 Replacing the Trailing Cable (IGUS) for D3/X4I/X Series from B-079 [03021065-xx] 111
3.3.9 Fitting and Removing the Y Axis Bumper 120
3.3.10 Replacing the X Scale 120
3.3.11 Replacing the Y Scale 120
3.3.12 Replacing the Head Adaptor on the Pick&Place Module [03000902-xx] 121
3.4 Placement heads 122
3.4.1 Fast Head Exchange 122
3.4.1.1 Requirements 122
3.4.1.2 Preparing the FHE in the Software 123
3.4.1.3 Removal/Installation 123
3.4.1.4 Completing the FHE in the Software 124
3.4.2 Replacing the CPP Head 127
3.4.2.1 Preparing the Head for the Installation Height 130
3.4.3 Replacing the Twin Head [03001095Sxx] 131
3.4.4 Replacing the DLM Head 133
3.4.5 Replacing the C&P20A Head 134
3.4.6 Checking the Cable Routing 136
3.4.6.1 Cable Routing for Gantry Head Distributor Board 136
3.4.6.2 X Gantry Cable Routing 139
3.4.6.3 Component Sensor Cable Routing 139
3.4.6.4 Running the Valve Positioning Drive Cables 140
3.4.7 Replacing Stationary Component Camera Digital Type 25/33/36140
3.4.7.1 Installation Height of the Stationary Camera 141
3.5 C&P20 Nozzle Changer 142
3.5.1 Replacing the Nozzle Changer 142
3.5.2 Replacing the Board for the 1 Wire NC [03015388-xx] 144
3.5.3 Replacing the Complete Valve [03016830-xx] 144
3.5.4 Replacing the Microswitch [03019563-xx] 145
3.5.5 Replacing the Three mm Green LEDs [03021168-xx] 146
3.5.6 Replacing the Complete Lever/Toggle [03013445-xx] 147
3.5.7 Installation and Height Adjustment of Nozzle Station (Description for Docking Unit
[03015680‑06] with 1-Wire-Hub)
147
3.5.8 Installation and Height Adjustment of Nozzle Station (Description for New Docking Unit
[03015680‑07] with CAN Nodes (Control Board Tape Cutter)
150
3.5.9 Setting the Nozzle Eject Height 151
3.6 Modular PCB Conveyor System 152
3.6.1 Manual Adjustment of Conveyor Edges 152
3.6.2 Replacing the Complete Drive Unit [00359284-xx] 152
3.6.3 Replacing the Tape Drive Assembly [00359310-xx] 155
3.6.4 Replacing the Complete Motor Mount [00367172-xx] 156
3.6.5 Replacing the DC Geared Motor [03009269-xx] 157
Contents
6 Service Manual SIPLACE X Series
3.6.6 Replacing the Toothed Belt of the Drive Unit [00355553-xx] 159
3.6.7 Replacing the Conveyor Toothed Belt (2.5 mm Width) 161
3.6.7.1 Replacing the Conveyor Toothed Belt (ET/DT) 161
3.6.7.2 Replacing the Conveyor Toothed Belt (QC) 163
3.6.8 Replacing the Lifting Table Unit 166
3.6.9 Replacing the Lifting Table Stabilizer (Stabilizer Unit) [00358684-xx] 168
3.6.10 Replacing the Lifting Table Solenoid Valve [00358663-xx] 170
3.6.11 Replacing the Lifting Table Fork Light Barrier [00363079-xx] 171
3.6.12 Replacing the Complete Lifting Table Cylinder [00358703-xx] 172
3.6.13 Replacing the Limit Switch for the End Position Width Adjustment System [00316831-
xx]
173
3.6.14 Replacing the Light Barriers for Transmitter and Receiver Modules [00370063-xx] 175
3.6.14.1 Replacing the Transmitter or Receiver for Placement Areas 1 and 2 175
3.6.14.2 Replacing the Transmitter or Receiver for the Input or Output Conveyor 176
3.6.14.3 Replacing the Light Barriers for the Intermediate Conveyor 177
3.6.15 Replacing the Laser Light Barriers for Stopper Positions [00370385-xx] 178
3.6.16 Mapping 180
3.6.17 Replacing the Conveyor Conversion Board 183
3.6.18 Replacing the Conveyor Control Assembly [03071908‑xx] 184
3.6.19 Replacing and Teaching the Sonar Sensor PXS240 (QC) [03069863-xx] 186
3.6.20 Replacing the Sensor for the Lower End Position on the Stopper (QC) [03066803-xx] 188
3.6.21 Replacing and Setting the Stopper (QC) [03069271-xx] 189
3.6.22 Overview of the Electrical Components 191
3.6.22.1 Conveyor Edge Conversion Board [00359424-xx] 191
3.6.22.2 Conveyor Conversion Board (Single and Dual Conveyor) [00359425-xx] 192
3.6.22.3 Conveyor Conversion Board (Quad Lane Conveyor) [03066716-xx] 192
3.6.22.4 Lifting Table Conversion Board [00362766-xx] 193
3.6.22.5 Conveyor Control TSP 301 [00370397-xx] 193
3.6.22.6 Extension Controller Board TSP 301E for Dual Conveyors [00370398-xx] 194
3.7 X-Series COT Insert 195
3.7.1 Replacing the X-Series COT Insert [03015680-xx] 195
3.7.2 Replacing the X Series Feeder Control Unit (FCU) [03020068-xx] 197
3.7.3 Replacing the 40-Fold Feeder Unlock Device [03011582-xx] 198
3.7.4 Voltage Supply 30V DC-DC Transformer [03020549-xx] 199
3.7.5 Replacing the Safety Switch [03019065-xx] 199
3.7.6 Replacing the Empty-Tape Duct Assembly [03021207-xx] 200
3.7.7 Replacing the Control Valve [03003489-xx] 200
3.7.8 Replacing the Baffles [03002191-xx] 201
3.8 COT Insert HF R2 202
3.8.1 Replacing the COT Insert Assembly [03000811-xx] 202
3.8.2 Replacing the Cable Tree and ODU Connector [03006855-xx] 204
3.8.3 Replacing the Undocked Component Trolley Short-Stroke Cylinder [03002876-xx] 205
3.8.4 Replacing the Control Valve [03005828-xx] 206
3.8.5 Replacing the Docked Component Trolley Round Cylinder [03002255-xx] 206
3.8.6 Replacing the Empty-Tape Duct Assembly [03003725-xx] 208
3.8.7 Replacing the Baffles [03002191-xx] 209
3.9 Cutter 210
3.9.1 Replacing the Cutter [03052900-xx] on the R2 COT Insert 211
3.9.2 Replacing the Cutter [03052900-xx] on the X-Series COT Insert 213
3.9.3 Replacing the Articulated Joint on the Short-Stroke Cylinder [03000518-xx] 215
3.9.4 Replacing the Control Unit 217
3.9.4.1 Replacing the Control Unit [03006411-xx] 217
3.9.4.2 Replacing the Control Unit "CAN Nodes NC Tape Cutter X/HF" [03052927-xx] 218
3.9.5 Replacing the Solenoid Valves [03000630-xx] 219
3.9.6 Replacing the Proximity Switch (FSE) [00332894-xx] 220
3.9.7 Replacing the Cutter Blades 221
3.10 X-Series Component Trolley 226