00198574-01_Process_Foundation_DEK_Micron_EN.pdf - 第15页

4 Process Hardware 4.2 Tooling Process Foundation DEK Micron-Series 12/2017 15 4.2 Tooling The importance of good board support during the print stroke cannot be over- emphasized. Inappropriate, poorly designed or badly …

4 Process Hardware

4.1 Board (Substrate)

14 Process Foundation DEK Micron-Series 12/2017

Washed Board Procedure

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Check washed boards thoroughly to ensure that no stray solder particles remain either on the

surface or in via holes – this is especially important if there is to be no further cleaning after

reflow

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Consider creating a procedure for running washed boards: i.e. to run them together at the end

of the batch and use 100% inspection

Substrate Problems

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Uneven pad surface

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Solder resist too height

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Underside components restricts tooling

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Material in via holes (washed boards)

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Barcode labels

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Warping and stretch

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Chamfered edges

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Fiducial quality

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Colour changes, surface finish

Exercise

If excessive print volumes were observed in your production what problems might there be with the

boards that could be causing it?

……………………………………………………………………………………………………………

4 Process Hardware

4.2 Tooling

Process Foundation DEK Micron-Series 12/2017 15

4.2 Tooling

The importance of good board support during the print stroke cannot be over- emphasized.

Inappropriate, poorly designed or badly maintained tooling can be a contributing factor to every

type of print defect. Tooling should offer a flat, solid support, and should support the board to

ensure good print definitions across the board.

Good

1. Rail

2. Tool Block

3. Table

The secret to good printing is to have everything flat and parallel.

Bad

1. Rail

2. Tooling Block

3. Table

Check

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Cleanliness of table

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Cleanliness of pins

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Board clamps for damage

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Transport belt condition

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Board thickness

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Board warpage

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Stencil for damage

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Position of tooling pins

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Dowel pin location

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Underside components

Anything that distorts the board or causes it to bend during the print will result in poor printing.

4.2.1 Suitable Tooling Type

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Magnetic pillars

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Gridlok

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Dedicated

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Custom

There are many tooling types available reflecting the variety of products which they may support.

For instance whether the product is thick or thin, single- or double-sided, partially or densely

populated, small batch or high volume, low or high profit. It is important to set-up tooling carefully

as per the process design specification.

Magnetic Tooling

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Simple and robust construction

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19 mm and 4 mm pin diameter

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Inexpensive

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Slow changeover

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Poor repeatability

4 Process Hardware

4.2 Tooling

16 Process Foundation DEK Micron-Series 12/2017

Gridlok

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Board; components and stencil support

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Eliminates operator influence

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Quick changeover

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Expandable from 38-508mm board widths

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Good for 0.6mm and thicker

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No vacuum option…

1. Tooling Pins

2. Magnetic Base

3. Pneumatic Input to Lock Pins

4. Pneumatic Input to Raise Pins

Dedicated Tooling

1. Plate

2. Towers

3. Support Pins

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Up to 100% support

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Quick and accurate changeover

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Can contain milled out areas for underside

components

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Can be fitted with vacuum cups

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Less expensive than custom tooling

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One plate per product…