00196778-02_VB Setup Center 4.2_DE_EN.pdf - 第31页
Introduction Setup Center 4.2 Setup Center 4.2 31 1I n t r o d u c t i o n SIPLACE Se tup Cente r is an application for performing setup ver ification on SIPLACE machines (online) and in the pre- setup area (offline). Se…
Introduction
Setup Center 4.2 Setup Center 4.2 31
1Introduction
SIPLACE Setup Center is an application for performing setup verification on SIPLACE machines (online)
and in the pre-setup area (offline).
Setup verification is the term used for step-by-step verification of the assignment of a component from
the target setup to a track in the actual setup. SIPLACE Setup Center obtains the data on the target setup
through the SIPLACE Pro Interface (SPI). The component is identified by barcode labels on the packag-
ing unit, which SIPLACE Setup Center reads by means of a scanner system and processes via a flexible
barcode label definition. The track is then assigned to the component via the track barcode on the ma-
chine or via the component verification button on the X feeder. The data acquired during a setup verifi-
cation is stored by SIPLACE Setup Center in a separate database.
SIPLACE Setup Center can currently handle packaging units that are uniquely identifiable and packag-
ing units that are assigned to a batch. The groups are differentiated by the fact that a packaging unit has
a unique barcode (UID) or a batch identification (ICL), such as a serial number. For technical reasons,
Setup Center cannot provide all functions with the same degree of user-friendliness in ICL mode, so we
recommend equipping packaging units with a unique identification.
SIPLACE Setup Center currently supports online setup verification for all SIPLACE placement machines
(except F3 and S15). SIPLACE Setup Center also differentiates between unforced and forced setup ver-
ification. Unforced setup verification is carried out without a connection to the station. This means there
is no compulsion to perform setup verification and the production process can take place without it.
Forced setup verification is carried out with a connection to the station and requires successful setup
verification before production. This is implemented as follows: once an order or a packaging unit change-
over has been downloaded, the machine deactivates all divisions in which there are packaging units for
which no setup verification data has been received. Before production can start, the line operator must
have therefore successfully verified all components/batches necessary for the product. Forced online
setup verification is not supported by C series machines.
SIPLACE Setup Center also allows you to perform offline setup verification in the pre-setup area. The
offline setup verification is performed for the changeover table of a selected setup. After completing the
setup via the offline setup verification, the changeover table can be moved out of the pre-setup area and
over to the production line, where it can be logged on to the station via the "Changeover table manage-
ment". This once again supports all SIPLACE machines.
The concept of device recognition for machines (Unique Machine ID), changeover tables (Unique Table
ID) and feeders (Unique Feeder ID) was introduced with the support of X series machines. The equip-
ment of the X series supports the concept directly by way of the hardware. For the F, S, H-, HS and C
series the identification labels still need to be ordered, like described below.
In contrast to previous setup verification systems, the SIPLACE Setup Center uses a radio scanner sys-
tem, which displays the current setup data for the user. The radio scanner system offers easy-to-follow
user prompts. The four-line display gives the user information and is also used to control certain proc-
esses. The menu structures are modeled on those used for the operation of mobile phones. In addition,
the scanner indicates the successful or unsuccessful completion of actions by various audible and visual
signals.
CAUTION
The line ID used in Setup Center 2.0 and 2.1 is no longer supported and is replaced by the ma-
chine ID.
For this reason it is necessary to remove all existing barcode labels for online setup verification,
for example ‚Table Verification’, ,Refill’, ‚Shift Change’, ‚Component Search’ etc. and to over-
write these with new labels.
CAUTION
Unique Feeder ID for S-feeders is no longer supported.
Introduction
Recommendation
32 Setup Center 4.2 Setup Center 4.2
1.1 Recommendation
For a temporary operation (e. g. during an upgrade) it is possible to use different Setup Center GUI ver-
sions.
NOTICE
New functions
However, the new functions are not available in the old Setup Center GUIs.