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0305-001 Tg0860-PM-MM About the Instruction Manual V olume 5: Material This provides various kinds of material such as air pip- ing and electrical circuit diagrams for those who are in charge of machine servicing operati…

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0305-001 Tg0860-PM-MM
About the Instruction Manual
• This instruction manual is classified into several volumes on subjec-
tive basis as follows.
Volume 1: Operation
This describes the scope of the machine, the prepara-
tory and ending procedures of automatic operation.
Coverage: This covers the checking items, the safety
precautions, the scope of the machine, the
preparatory and ending procedures of au-
tomatic operation, and specifications and
functions of the machine, various menus
related to the program change, automatic
operations, and maintenance.
Volume 2: Programming
This describes various data for a programmer (s) who
creates pattern programs and who must understand
the meanings of various data.
Coverage: This covers the various data such as pat-
tern program, component library data and
the menus for production control and sys-
tem settings
Volume 3: Troubleshooting
This describes periodic troubleshooting, etc.,
for those who use this machine.
Coverage: This covers troubleshooting on simple er-
rors, and the remedial measures after “ER-
ROR” window.
Volume 4: Maintenance
This describes periodic maintenance operations, etc.,
for those who use this machine.
Coverage: This covers periodic maintenance opera-
tions, the list of consumables and servic-
ing parts.
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Fig. 4X3
Fig. 4X4
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Fig. 4X5
INSTRUCTION MANUAL
MULTI-FUNCTIONAL MOUNTER
TIM-5200F/R
Volume 1 : Operation
INSTRUCTION MANUAL
Volume 2 : Programming
MULTI-FUNCTIONAL MOUNTER
TIM-5200F/R
INSTRUCTION MANUAL
Volume 3 : Troubleshooting
MULTI-FUNCTIONAL MOUNTER
TIM-5200F/R
INSTRUCTION MANUAL
Volume 4 : Maintenance
MULTI-FUNCTIONAL MOUNTER
TIM-5200F/R
0305-001 Tg0860-PM-MM
About the Instruction Manual
Volume 5: Material
This provides various kinds of material such as air pip-
ing and electrical circuit diagrams for those who are in
charge of machine servicing operations.
Coverage: Air piping Diagram, Parts Location, Elec-
trical Circuit Diagrams, etc.
COMPONENT LIBRARY:
This describes an explanation of component library data
and how to create it.
• This manual may not be copied, in whole or part, with-
out written consent of the publisher.
• This manual should be regarded as part of the ma-
chine and the contents comply with all the specifica-
tions regarding the purchased machine. Please keep
this manual within reach to serve as a handy tool in
completely understanding the workings of this ma-
chine.
• The contents of this manual are subject to change
without prior notice.
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Fig. 4X7
3
INSTRUCTION MANUAL
Volume 5 : Material
MULTI-FUNCTIONAL MOUNTER
TIM-5200F/R
INSTRUCTION MANUAL
MULTI-FUNCTIONAL MOUNTER
COMPONENT LIBRARY
TIM-5000 Series
Contents
Page
0305-001
Tg0860-PM-MM4
Before Use ............................................................................................. 1
About the Instruction Manual ............................................................... 2
Contents ................................................................................................. 4
Checking Items ....................................................................................... 9
Safety Precautions ............................................................................... 11
Section 1 Periodic Inspections ...................................................... 1- A
1. Precautionary Items befor Maintenance .......................................... 1- 1
2. Preparation for Maintenance ............................................................ 1- 2
2.1 Preparation for Cleaning ............................................................ 1- 2
2.2 Preparation for Lubrication ......................................................... 1- 2
3. Maintenance Spots (Overall) ........................................................... 1- 5
4. Daily Maintenance ........................................................................... 1- 7
5. Weekly Maintenance ........................................................................ 1- 9
6. Monthly Maintenance ....................................................................... 1-12
7. Maintenance
(Every 3 Months after Initial Maintenance in 1 Month) ...................... 1-16
8. Maintenance (Every 3 Months) ........................................................ 1-21
9. Maintenance (Every 6 Months) ........................................................ 1-23
10. Lubrication Procedure ................................................................... 1-28
10.1 Placement Head and P.C.B. Positioning Section ..................... 1-28
10.2 Traverse Clamp Section .......................................................... 1-28
Section 2 Parts Replacement and Maintenance ..................... 2- A
1. List of Consumables and Important Servicing Parts ....................... 2- 1
1.1 List of Consumables .................................................................. 2- 1
1.2 List of Important Servicing Parts ................................................ 2- 2
2. Replacement Procedure of Vacuum Filter ....................................... 2- 3
Section 3 Special Selection Menus ...............................................3- A
1. Hierarchical Structure of SPECIAL SEL. Displays .......................... 3- 1
2. SPECIAL SEL. Display .................................................................... 3- 3
3. MANAGEMENT DATA Display ......................................................... 3- 5
3.1 PATTERN PROGRAM MANAGEMENT DATA Display .............. 3- 7
3.2 Component Handling Error Rate Data ...................................... 3-18
3.2.1 Feeder Message Rate.......................................................... 3-19
3.2.2 Nozzle Message Rate .......................................................... 3-22
3.2.3 Nozzle Bypass Rate ............................................................ 3-24
3.3 Management Data (Type 1) ....................................................... 3-26
3.3.1 MACHINE PERFORMANCE DATA ...................................... 3-27
3.3.2 SUB-SYSTEM ERROR COUNTS ....................................... 3-27
3.3.3 Handling Errors Per Feeder Location................................... 3
-28
3.3.4 Head Management Data ...................................................... 3-29
3.3.5 Nozzle Management Data .................................................... 3-31