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Contents Page 0305-001 Tg0860-PM-MM 4 Before Use ............................................................................................. 1 About the Instruction Manual ..............................................…

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0305-001 Tg0860-PM-MM
About the Instruction Manual
Volume 5: Material
This provides various kinds of material such as air pip-
ing and electrical circuit diagrams for those who are in
charge of machine servicing operations.
Coverage: Air piping Diagram, Parts Location, Elec-
trical Circuit Diagrams, etc.
COMPONENT LIBRARY:
This describes an explanation of component library data
and how to create it.
• This manual may not be copied, in whole or part, with-
out written consent of the publisher.
• This manual should be regarded as part of the ma-
chine and the contents comply with all the specifica-
tions regarding the purchased machine. Please keep
this manual within reach to serve as a handy tool in
completely understanding the workings of this ma-
chine.
• The contents of this manual are subject to change
without prior notice.
Fig. 4X6
Fig. 4X7
3
INSTRUCTION MANUAL
Volume 5 : Material
MULTI-FUNCTIONAL MOUNTER
TIM-5200F/R
INSTRUCTION MANUAL
MULTI-FUNCTIONAL MOUNTER
COMPONENT LIBRARY
TIM-5000 Series
Contents
Page
0305-001
Tg0860-PM-MM4
Before Use ............................................................................................. 1
About the Instruction Manual ............................................................... 2
Contents ................................................................................................. 4
Checking Items ....................................................................................... 9
Safety Precautions ............................................................................... 11
Section 1 Periodic Inspections ...................................................... 1- A
1. Precautionary Items befor Maintenance .......................................... 1- 1
2. Preparation for Maintenance ............................................................ 1- 2
2.1 Preparation for Cleaning ............................................................ 1- 2
2.2 Preparation for Lubrication ......................................................... 1- 2
3. Maintenance Spots (Overall) ........................................................... 1- 5
4. Daily Maintenance ........................................................................... 1- 7
5. Weekly Maintenance ........................................................................ 1- 9
6. Monthly Maintenance ....................................................................... 1-12
7. Maintenance
(Every 3 Months after Initial Maintenance in 1 Month) ...................... 1-16
8. Maintenance (Every 3 Months) ........................................................ 1-21
9. Maintenance (Every 6 Months) ........................................................ 1-23
10. Lubrication Procedure ................................................................... 1-28
10.1 Placement Head and P.C.B. Positioning Section ..................... 1-28
10.2 Traverse Clamp Section .......................................................... 1-28
Section 2 Parts Replacement and Maintenance ..................... 2- A
1. List of Consumables and Important Servicing Parts ....................... 2- 1
1.1 List of Consumables .................................................................. 2- 1
1.2 List of Important Servicing Parts ................................................ 2- 2
2. Replacement Procedure of Vacuum Filter ....................................... 2- 3
Section 3 Special Selection Menus ...............................................3- A
1. Hierarchical Structure of SPECIAL SEL. Displays .......................... 3- 1
2. SPECIAL SEL. Display .................................................................... 3- 3
3. MANAGEMENT DATA Display ......................................................... 3- 5
3.1 PATTERN PROGRAM MANAGEMENT DATA Display .............. 3- 7
3.2 Component Handling Error Rate Data ...................................... 3-18
3.2.1 Feeder Message Rate.......................................................... 3-19
3.2.2 Nozzle Message Rate .......................................................... 3-22
3.2.3 Nozzle Bypass Rate ............................................................ 3-24
3.3 Management Data (Type 1) ....................................................... 3-26
3.3.1 MACHINE PERFORMANCE DATA ...................................... 3-27
3.3.2 SUB-SYSTEM ERROR COUNTS ....................................... 3-27
3.3.3 Handling Errors Per Feeder Location................................... 3
-28
3.3.4 Head Management Data ...................................................... 3-29
3.3.5 Nozzle Management Data .................................................... 3-31
Contents
Page
0305-001
Tg0860-PM-MM5
3.3.6 Component Pick-Up/Component Placement Information .... 3-33
3.3.7 Management Data (Type 1) Clear Mode .............................. 3-35
4. RECALL MESSAGES Display ......................................................... 3-36
4.1 Error Image Save Function ........................................................ 3-38
5. MANUAL BYPASS Display ............................................................... 3-40
5.1 MANUAL HEAD BYPASS Display .............................................. 3-41
5.2 MANUAL COMPONENT RECOGNITION CAMERA
BYPASS Display ....................................................................... 3-42
6. TEACH OFFSET Display ................................................................ 3-43
6.1 P.E.C. RECOG CAMERA & BEAM OFFSET
(STEP-1) Display ...................................................................... 3-46
6.2 COMP. RECOG. CAMERA MAG. (STEP-2) Display ................. 3-54
6.3 COMP. RCG. CAMR. OFST. (STEP3) Display ......................... 3-60
6.4 HEAD CENTER OFFSET Display ............................................ 3-64
6.5 HEAD OFFSET Display ............................................................ 3-68
6.6 HEAD OFFSET (GET BOTH IMAGE) Display .......................... 3-72
6.7 HEAD ROTATION OFFSET Display ......................................... 3-76
6.8 UNIT MANUAL ALIGNMENT TEACH Display ............................. 3-82
6.8.1 Feeder Base Offset ............................................................. 3-84
6.8.2 Feeder (A) Offset ................................................................. 3-86
6.8.3 Vibratory Stick Feeder Unit Offset ........................................ 3-88
6.8.4 Feeder (B) Offset ................................................................. 3-90
6.8.5 Nozzle Stocker Offset .......................................................... 3-92
6.8.6 Teaching Plate Offset ........................................................... 3-96
6.8.7 Traverse Offset (Option) ...................................................... 3-97
6.8.8 Editing of Recognition Mark Data ......................................... 3-98
6.8.9 Teaching Operation with Trackball ....................................... 3-99
6.9 PICK-UP LOCATION Display .................................................. 3-100
6.10 PICK-UP LOCATION (TAPE·VIB. STICK) Display ................. 3-102
6.11 COMPONENT DATA (VIB. STICK) OFFSET Display ........... 3-110
6.12 PICK-UP LOCATION (TRAY) Display (Option) ...................... 3-113
6.12.1 MATRIX PITCH XY·SIDE LENGTH·LOC. OFFSET
Display (Option) .............................................................. 3-116
6.12.2 FEEDER (B) OFFSET·ECC. LOCATE OFFSET
Display (Option) .............................................................. 3-120
6.12.3 PICK-UP LOCATION TEACH - TRAY MATRIX EDIT
Display (Option) .............................................................. 3-123
6.13 Nozzle Setup ......................................................................... 3-124
6.14 Camera Head Offset ............................................................. 3-125
7. DEVICE TEST Display .................................................................. 3-127
7.1 P.E.C. RECOG TEST Display................................................. 3-128
7.1.1 X/Y BEAM MOVE Display .................................................. 3-129
7.1.2 View on Recognition Monitor ............................................. 3-131
7.1.3 Procedure for P.E.C. Recognition Test .............................. 3-132
7.2 COMPONENT RECOG. TEST Display .................................. 3-135
7.2.1 SET TEST ID Display ....................................................... 3-138
7.2.2 COMP. RECOG. TEST - SET FEEDER Display .............. 3-141
7.2.3 COMPONENT RECOGNITION TEST Display .................. 3-143