cp45头部故障判断.pdf

1. Head Module Ver. Date CP45 CP45NEO 00 2004/11 O O 1-1 Che c k Li s t No Se n sin g Wh i t e Dark Doubl e Br o k en No Im a g e Flo w Di s t or t Sh a kin g Wh i t e Str ip e No Se n sin g Ti m e o u t E rro r Sh a kin…

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1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
Check List
No
Sensing
Whit
e
Dark
Doubl
e
Brok
en
No
Image
Flow
Distor
t
Shakin
g
White
Stripe
No
Sensing
Time out
Error
Shaking
Unstabl
e
Malfun
ction
Lighting
Diff. Btw.
Head
Side Lighting
Up/Down N/A
Flying Camera Check
6 11 1 2 112 1 2 342
Can Head Board Check
22 2 3
Vision Board Chec
k
53331 221 2 11 1 3
Mother Board Check
2
Software Version Check
2
Side Light Check
5 1
Can Illuminator Board Check
2
FV Outer LED Board Check
1
FV Data Cable Wear Check
1
Side Light Cable Disconnection
Check
1
Vision Nozzle Check
Nozzle Check Sensor Check
Timing Belt Check
Cam Check
Servo Motor Driver Check
L/M(Linear Motion), Ball Spline
Part Data Check
1
Nozzle Check
2
Mirror Check
3
Feeder Check
4
Blow Set Check
Sol Valve Check
Vacuum Level Check
Head-Move Camera Offset Check
Nozzle Holder Check
Vacuum Level Check
Z-axis Height Check
Sol Valve Check
Installed Part Check
Mount Offset Check
FV Lighting
- Trouble diagnosis
Fiducial SensingBad Screen
1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
FV Lighting Air
Check List
Nozzle Check
Error
Mirror swing
Motor
Z-
axis
Noise
Blow
N/A
Chip
Dump
Ratio
Bad-
shaped
Part D.R.
Crushe
d Lead
Bad
Angle(T
wist
)
Esp.
Chip
Flying Camera Check
Can Head Board Check
Vision Board Chec
k
Mother Board Check
Software Version Check
1
Side Light Check
Can Illuminator Board Check
FV Outer LED Board Check
FV Data Cable Wear Check
Side Light Cable Disconnection
Check
Vision Nozzle Check Check
2
Nozzle Check Sensor Check
3
Timing Belt Check
1
Cam Check
2
Servo Motor Driver Check
3 2
L/M(Linear Motion), Ball Spline
1
Part Data Check
41
Nozzle Check
Mirror Check
4 2
Feeder Check
2
Blow Set Check
1 2 1
Sol Valve Check
22
Vacuum Level Check
1 3
Head-Move Camera offset Check
364
Nozzle Holder Check
1
Vacuum Level Check
Z-axis Height Check
2 1 53
Sol Valve Check
Install Part Check
3
Mount offset Check
1
- Trouble diagnosis
Dump Ratio Install Quality
Noise
Pick-Up Miss
1. Head Module
Ver. Date CP45
CP45NEO
00 2004/11 O O
1-1
Trouble Shooting Guide
No. Bad Items Possible Cause Action
Part Data Error Re-check Part Data and Adjust Tolerance Value
Nozzle Foreign Substance, Damage (Check 1-13 Nozzle/nozzle Hole)
Mirror Foreign Substance, Damage Clean Mirror, Replace if Damaged(Ref. 1-4 Mirror Setting Procedure)
Feeding Error by Bad Feeder Re-teach Pocket. Carefully Adjust Pitch Pawl Spring Tension
Feeding Error by Bad Multi Cylinder Stabilize Feeding by Reducing Down Speed
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Can Head Board Replace(Ref. 1-5 can Head Board Ass'y Replacement Procedure)
Bad Vision Board Replace
Bad Flying vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Can Head Board Replace(Ref. 1-5 can Head Board Ass'y Replacement Procedure)
Bad Vision Board Replace
Bad Flying vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Can Head Board Replace(Ref. 1-5 can Head Board Ass'y Replacement Procedure)
Bad Vision Board Replace
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Can Head Board Replace(Ref. 1-5 can Head Board Ass'y Replacement Procedure)
Bad Flying vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Vision Board Replace
VBad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Vision Board Replace
Bad Vision Board Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
Bad Vision Board Replace
Bad Camera Proceed Move Camera Calibration, Replace
Bad Flying Vision Replace(Ref. 1-2 Flying Vision Replacement Procedure)
5
1
2
3
4
6
7
10
11
8
9
No Sensing
White Screen
Dark Screen
Double Images
White Stripe
No Fiducial Sensing
Broken Image
No Image
Shaking
Flow Image
Distorted Image