00197569-01_MM_DLM34_Kunde_en.pdf - 第36页
Major Maintenance Maintenance Tasks for DLM 4.1.2 Tools, Consumables, Spare and We ar Parts 36 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 4.1.2 4 . 1 . 2 T o o ls , C o n s u m a b le s , S p a r e a n d W e a …
Major Maintenance
4.1.1 Maintenance Intervals Maintenance Tasks for DLM
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 35
4
4 Major Maintenance
Major Maintenance
4.1
4.1 Maintenance Tasks for DLM
Maintenance Tasks for DLM
4.1.1
4.1.1 Maintenance Intervals
Maintenance Intervals
5005 - Major - DLM C&P6/12
NOTICE
Differences between the heads
The instructions apply in principle to all DLM variants from DLM3 onwards.
Any differences will be explicitly indicated.
Maintenance Tasks
DLM C&P6/12
Duration
[min]
CP6/12
Each
week
Every 3
months
Every 6
months
Every 12
months
Cleaning the Turning Station Read Unit 2/2 X
Z axis:
▪ Clean the toothed belt
▪ Clean the rollers and toothed wheels
▪ Check the toothed belt
▪ Grease the toothed belt
▪ Check the Z axis guide
▪ Check the jaws
▪ Grease the Z axis guide
6/6 X
Star:
▪ Clean the star and the vacuum distributor disk
▪ Grease the running surface of the star brake
▪ Clean the segments
▪ Remove dirt from around the segments
3/4 X
Distributor:
▪ Clean and grease the O-rings
▪ Check the distributor piece.
▪ Clean the distributor
▪ Blow air through the distributor
▪ Check the ball catches
▪ Clean the seat
3/3 X
Star brake:
▪ Check for damage and function
▪ Wipe/remove grease
▪ Fill the holes with grease
▪ Grease the surface
2/2 X
Valve adjustment drives:
▪ Clean the valve adjustment drives
▪ Clean the disk and the space between
▪ Clean the ball bearings
▪ Check that the ball bearings are working cor
-
rectly
▪ Remove visible dirt
2/2 X
Major Maintenance
Maintenance Tasks for DLM 4.1.2 Tools, Consumables, Spare and Wear Parts
36 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4
4.1.2
4.1.2 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
Turning station:
▪ Clean the black O-rings
▪ Check the O-ring for damage
▪ Check the toothed belt for damage
▪ Clean the stop faces
▪ Clean the friction wheel
4/4 X
Vacuum generator:
▪ Installation/removal
▪ Clean the Venturi nozzles
▪ Blow air through Venturi nozzles
▪ Clean and grease the O-rings
▪ Clean and blow through the vacuum generator
block.
▪ Silencer: remove
▪ Silencer: clean holes to the Venturi nozzles
▪ Silencer: check for dirt
▪ Silencer: check the plastic fixtures
6/6 X
Component sensor
▪ Cleaning the Component Sensor
1/1 X
Installation and removal of the head front section 6/6 X
Calibrate and measure 20/25 X
Maintenance Tasks
DLM C&P6/12
Duration
[min]
CP6/12
Each
week
Every 3
months
Every 6
months
Every 12
months
Consumables Item no.
Protective latex gloves 00372972- xx
Cotton gloves, size 8 00359087- xx
Lint-free cloth, KM wipe 034082092- xx
Ethanol
Isopropanol – IPA can be used as an alternative.
SIPLACE cleanings ticks, lint-free 00352931- xx
Lubrication brush set 10 pieces 00370771- xx
Compressed Air
Microtips medium precision applicators (cleaning sticks) 03020860Sxx
ISOFLEX TOPAS, NCA 52 Tube 50 g 00330850- xx
UNISILKON L250L grease 00310259Sxx
Major Maintenance
4.1.2 Tools, Consumables, Spare and Wear Parts Maintenance Tasks for DLM
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 37
Wear parts Item no.
Star brake assembly DLM/RVC 03001653- xx
PAS-LX-12 distributor plate, complete 00368211- xx
Silencer for C&P head 03003134Sxx
O-ring for distributor 8*1 NBR 70 B 00201179Sxx
O-ring vacuum distributor 3*1,2 NBR 70 B 00320057Sxx
O-ring vacuum generator 10*1,5 NBR 70 B 00320047Sxx
O-ring vacuum generator 14*1,5 NBR 70 B 00320048Sxx
O-ring vacuum generator 8*1 Viton 75 00350661Sxx
O-ring vacuum generator 10*1 Viton 75 00350662Sxx
Synchroflex toothed belt 2.5 T2/90 (turning station) 00320041Sxx
O-ring turning station 16*2 E70B 00320043Sxx
Toothed belt T2 /DLM1 (Z axis DLM) 00334936Sxx
Vacuum nozzle diameter 1.0 00319423Sxx
For vacuum pump operation:
O-ring vacuum generator 30*1 00343022Sxx
Vacuum nozzle diameter 1.5 (rework for vacuum pump) 03003156- xx
For compressed air operation:
Vacuum nozzle diameter 1.5 00319420Sxx
Recommended spare parts Item no.
Star brake assembly DLM/RVC 03001653Sxx
PAS-LX-12 distributor plate, complete 00368211Sxx
Vacuum generator assembly 03003236Sxx
Distributor 00319827Sxx