00197569-01_MM_DLM34_Kunde_en.pdf - 第6页

Introduction Safety Instructions 1.1.2 Safety Instructions for Mainten ance Tasks 6 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 1.1.2 1 . 1 . 2 S a f e t y I n s t r u c t io n s f o r M a in t e n a n c e T a s…

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Introduction
1.1.1 Conventions for the use of safety instructions Safety Instructions
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 5
1
1 Introduction
Introduction
This manual describes maintenance tasks for all current SIPLACE® placement heads of type DLM.
1.1
1.1 Safety Instructions
Safety Instructions
Nonobservance of these safety instructions may cause injury to personnel and damage to the machine
1.1.1
1.1.1 Conventions for the use of safety instructions
Conventions for the use of safety instructions
This manual contains notes that must be observed to guarantee your personal safety and to avoid dam
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age to equipment. These notes are highlighted by warning triangles and are indicated as follows accord
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ing to the level of risk:
DANGER
Nonobservance of these safety instructions may cause injury to personnel and damage to the
machine!
► Please observe the safety instructions in the user manual of the relevant machine for all
work!
DANGER
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
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age to property will occur if this hazard warning is not observed.
WARNING
Definition
For the purposes of this manual, this indicates that fatal or severe injuries or considerable dam
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age to equipment may occur if these warning instructions are not followed.
CAUTION
Definition
For the purposes of this manual, this indicates that minor injuries or damage to property may
occur if this caution is not observed.
NOTICE
Definition
For the purposes of this manual, this note provides information about the product or indicates
a part of the manual that requires particular attention.
Introduction
Safety Instructions 1.1.2 Safety Instructions for Maintenance Tasks
6 Maintenance Manual SIPLACE Placement Heads DLM3/DLM4
1.1.2
1.1.2 Safety Instructions for Maintenance Tasks
Safety Instructions for Maintenance Tasks
Danger of burning
Ethanol
SIPLACE cleaning tissue
Consumables
Cleaning and lubri cation
1.1.3
1.1.3 Safety Instructions on Hazardous Materials
Safety Instructions on Hazardous Materials
WARNING
Danger of burning
► Never use inflammable fluids (e.g. alcohol) for cleaning purposes when working in the vi
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cinity of a naked flame or fire.
► Never spray lubricants or cleaning agents from aerosol cans in the vicinity of a naked flame
or fire.
CAUTION
Ethanol
► Always wear safety goggles and gloves when using concentrated ethanol to clean modules.
► If ethanol should accidentally get into your eyes, rinse your eyes immediately with water.
CAUTION!
SIPLACE cleaning tissue
Harmful: may cause lung damage if swallowed.
Do not inhale vapor / aerosol.
Avoid contact with the skin. If swallowed, do not induce
vomiting. See medical attention immediately and show
the packaging or label.
Wear latex gloves while using the cleaning tissue.
CAUTION
Consumables
Observe the safety data sheets for consumable materials!
CAUTION
Cleaning and lubrication
► Always use ethanol for cleaning – do not use solvents.
► Isopropanol – IPA can be used as an alternative.
► NEVER use compressed air to clean units inside the placement machine or modules.
CAUTION
Observe the safety data sheets
Observe the applicable safety data sheet, when handling hazardous materials (e. g. Loctite
241, ethanol).
Introduction
1.2.1 Minor and Major Maintenance Maintenance Notes
Maintenance Manual SIPLACE Placement Heads DLM3/DLM4 7
1.2
1.2 Maintenance Notes
Maintenance Notes
1.2.1
1.2.1 Minor and Major Maintenance
Minor and Major Maintenance
Maintenance to production equipment is subject to underlying conditions stipulated by the production
schedule and other organizational circumstances. The availability of the staff trained and authorized to
perform SIPLACE maintenance also plays a role in the ability to realize maintenance work.
To facilitate easier realization of SIPLACE maintenance in the daily work routine, this SIPLACE mainte
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nance manual takes into account the degree of complexity for each maintenance task. The tasks are
therefore differentiated between Minor Maintenance and Major Maintenance.
Minor Maintenance
Minor Maintenance includes weekly maintenance tasks. The tasks of the weekly maintenance intervals
can be carried out using the Maintenance Manual; thus no special training is needed. These tasks are
typically executed by the operating personnel.
Minor Maintenance summarizes all maintenance tasks that are to be carried out on a weekly basis. The
average time needed is approximately 1 hour per line, depending on the line configuration as well as the
number of persons who carry out the maintenance and their experience.
Minor Maintenance = weekly maintenance break, simple tasks
Major Maintenance
Major Maintenance summarizes recommended maintenance tasks with a higher degree of complexity
that are usually carried out every 6 or 12 months. These tasks require a special training.
Normally, these tasks are carried out by adequately trained operating, maintenance or service person
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nel. Major Maintenance tasks are planned and carried out on a 6 and 12 month basis (3 month basis for
C&P20). Planning the Major Maintenance is normally connected to the planned major maintenance of
the oven within the production line.
Major Maintenance = 3, 6, 12 monthly maintenance breaks, complex tasks
Weekly maintenance tasks
Week
12 monthly maintenance work
6 monthly maintenance work
3 monthly maintenance work
Week