196396 Iss 2 Nov 2015 - Semi Appendix Manual.pdf - 第74页
PREVENTIVE MAINTENANCE MONTHLY MAINTENANCE Chapter Issue 5, Aug 14 Technical Reference Manual 28.13 MONTHL Y MAINTENANCE Each month the following t ables are fill ed in prior to carrying out any equipment checks. Run ten…
PREVENTIVE MAINTENANCE
DESCRIPTION OF THE MONTHLY MAINTENANCE SCHEDULE
28.12 Technical Reference Manual Chapter Issue 5, Aug 14
dates or a specific word or phrase.
Each occurrence of an error for example, can be examined to see if the rate at
which it has occurred has increased (is it a random occurrence or an increasing
trend?).
Authorization At the end of each monthly task a Summary/Remarks form is provided to allow
the engineer to make comments or express observations. He must sign off and
date the form so that there is a record that the schedule has been completed.
NOTE
The following pages can be used as a template to create a preventive mainte-
nance schedule. They can be photocopied and stored as a permanent record
of maintenance tasks performed.
readings.dek
event.dat
27/04/2000 14:00:02 40022 Valid Dongle Detected
27/04/2000 14:00:22 41570 Rail Lifted Error
27/04/2000 14:00:14 48273 System Initialised
27/04/2000 14:00:14 48273 System Initialised
DATA X reverse [mm] ,0,0000.0,0000.0,0.414,-0.02234
DATA Y reverse [mm] ,0,0000.0,0000.0,0.521,-0.07776
DATA T reverse [mm] ,1,0000.0,0000.0,2.414,-0.05568
CONFIG CamAx2
CONFIG FACTORAL TTHJXCK
27/04/2000 14:00:30 50001 Machine Recovery Started
27/04/2000 14:00:14 56183 System Power On
27/04/2000 14:00:14 56183 System Power On
27/04/2000 14:00:28 41212 Product Data Changed
27/04/2000 14:00:16 325876 PCIB Ready
27/04/2000 14:00:16 325876 PCIB Ready
27/04/2000 14:00:02 40022 Valid Dongle Detected
27/04/2000 14:00:02 3867 Power Up
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PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
Chapter Issue 5, Aug 14 Technical Reference Manual 28.13
MONTHLY MAINTENANCE
Each month the following tables are filled in prior to carrying out any equipment
checks. Run ten cycles prior to making the thirty test measurements.
SPC Alignment
Check
Follow details in the Accuracy Check section previously described in this
chapter. Record details for each visit.
Machine Cycle
Count
Record the machine cycle count for each visit.
Visit Pre X Pre Y Pre Theta Post X Post Y Post Theta Front Sqy Rear Sqy
1
2
3
4 100 Cycles 100 Cycles 100 Cycles 100 Cycles 100 Cycles 100 Cycles 100 Cycles 100 Cycles
5
6
7
8
9
10
11
12
Visit Insert the Cycle Count No. of cycles between visits
1
2-
3-
4-
5-
6-
7-
8-
9-
10 -
11 -
12 -
PREVENTIVE MAINTENANCE
MONTHLY MAINTENANCE
28.14 Technical Reference Manual Chapter Issue 5, Aug 14
Month January Maintenance Procedure
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. OBSERVE ALL
MANUFACTURERS’ HEALTH AND SAFETY GUIDELINES. ALWAYS WEAR
APPROVED PROTECTIVE CLOTHING WHEN CLEANING THE MACHINE.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.
MANDATORY
TOXIC CHEMICALS MAY BE PRESENT. EYE PROTECTION MUST BE WORN.
SPC Alignment
Check and Machine
Cycle Count
Fill out details: SPC Alignment Check and Machine Cycle Count at the start of
this section.
Software
SEMI Level Software Check Record Tick
Check the date and time settings.
Check the software loaded and options.
Check the software version is the latest issue.
SEMI 2
SEMI Level View Event Log Tick
Check for initialisation errors.
Check for screen position errors (31210, 31211, 31212).
Check for camera errors (31207, 31208).
SEMI 2